Bellman hangar


The Bellman Hangar was designed in the United Kingdom in 1936 by the Directorate of Works structural engineer, N. S. Bellman, as a temporary hangar capable of being erected or dismantled by unskilled labour with simple equipment and to be easily transportable. Commercial manufacturing rights were acquired by Head Wrightson & Co of Teesdale Iron Works, Thornaby-on-Tees. By November 1938, 10 had even been supplied to Russia.

Origins of transportable hangars

During World War I and for some time after, the only successful transportable hangar design was the Bessonneau hangar. This could be very quickly erected and secured to provide adequate shelter for a few small aeroplanes. But with post-war increases in the number and size of aeroplanes, the need for larger transportable accommodation soon became apparent. The Air Ministry therefore issued a specification in 1936 covering the dimensions and requirements for a light transportable shed for use in war. It had to be end-opening with doors at both ends, be capable of mass production and have interchangeable parts to permit rapid erection and dismantling with minimal permanent foundations. This specification was submitted to various designers and eventually two different designs were presented - the Bellman and the Callender Hangar.
An example of each was erected at two demonstration sites in the north-east: at RAF Thornaby an Air Ministry design was built and at RAF Usworth a Callender Cable & Construction design was built. In 1938, the Bellman design was chosen as the standard Air Ministry wartime transportable shed, but Callender-Hamilton hangars were also purchased in small numbers for Royal Naval Air Stations until superseded by a new hangar type in 1943.

Construction

The Bellman hangar was designed in 1936 by N S Bellman and its general dimensions were 175 ft long, 95 ft wide and 25 ft. It was constructed in 14 bays at 12 ft 6in centres based on a unit system of rolled steel sections; both walls and roof used the same standard units joined at the junction of wall and roof by a standard corner unit.
The time taken for 12 men to erect the hangar at Thornaby, including levelling the ground, laying door tracks, erecting the steelwork, and fitting oiled canvas doors, was 500 man-hours. Two light jib derricks using timber poles were required to erect the fabricated vertical and side members. The roof trusses were assembled on the ground before being lifted into position.
As a result of the bad winter of 1937 when a number of Bellman hangars at Thornaby were damaged after a heavy to severe fall of snow, production Bellmans were modified slightly to have steel-framed and steel-clad doors.
From 1938 to 1940 some 400 Bellman hangars were built in the UK, some 230 others were manufactured in Australia and probably more were produced under licence in other Commonwealth countries too. Pre-war examples are known to have been built at Brooklands and at Croydon Airport.
Bellmans proved to be invaluable in the early part of the war and met an increasing demand not only to supplement permanent hangars, but also to provide the total hangar requirements for many temporary Armament Training, Elementary Flying Training, and Air Navigation Schools.
Hangars were purchased in bulk and in 1938 a central parts storage depot was established at No. 3 MU at Milton, Oxfordshire. The parts for 40 Bellmans were stored in two specially built Bellman sheds for issue in the event of war. When all the hangars had been dispatched, these sheds were used for storing spare parts.

Surviving examples in the UK

Today, there are believed to be about 100 Bellman hangars still in RAF/MoD service in the UK - including Chivenor, Cosford, St Athan and RNAS Yeovilton airfields.
Two examples are preserved in UK aircraft museums - one at AeroVenture near Doncaster, South Yorkshire and another at Brooklands Museum in Surrey. The latter has a clear height of 25 ft, was one of ten erected at Brooklands between 1938 and 1944 and became a designated Grade II Listed building in 1999. Currently the UK's only Listed example, it was recently the subject of a major restoration project supported by a major Heritage Lottery Fund grant, was dismantled in late 2016 then restored off-site before being re-erected in 2017 adjacent to its original location on part of the former Brooklands Race Track's Finishing Straight. Officially reopened to visitors as the Brooklands Aircraft Factory on 13 November 2017, it now houses a comprehensive new exhibition about the aircraft industry at Brooklands and related locations.
Others survive at UK civil airports/airfields such as Blackpool Airport, Booker, Detling, Fairwood Common , Halfpenny Green, Southend Airport,Stoke Orchard and White Waltham. Further survivors can be found away from airfields in a variety of alternative uses.
Two Bellman hangars still stand at Daedalus Airfield, Lee-on-the-Solent. Both are in use; one storing gliders for Portsmouth Naval Gliding Club, while the other is used by Britten-Norman for client aircraft maintenance.
Four Bellman Hangars survive at Jurby Airfield, now disused, on the Isle of Man. One appropriately houses a Transport Museum.

Bellman hangars in Australia

Bellmans were also produced in Australia from c.1939 to 1945. They are often stated to have been made by Lysaght, but a history of Commonwealth Engineering reports that Waddington Engineering made over 200 Bellmans from a total of 283 ordered by the Air Ministry in Australia, but the steel within the structures is clearly marked as Lysaght suggesting the materials were sourced by Waddington from Lysaght, possibly explaining the conflicting stories. They were designed as easily transportable, temporary hangars which could be erected using unskilled labour and were used on war-time airfields constructed across Australia, particularly on training airfields.
Post war many were removed from temporary wartime airfields as they closed or downsized for civilian use and were relocated to expand or consolidate the permanent RAAF bases, or to establish new civilian airfields.
In Victoria the following Bellmans survive:
In South Australia the following examples survive:
Others existing in other parts of Australia include:
Two from Maryborough airport were relocated in Maryborough. One is located at Tarrants Pty Ltd and is used as a service centre for their garage. The other was extended and is located at the Maryborough sugar factory.