CAMPUS (database)
CAMPUS is a multilingual database for the properties of plastics. It is considered worldwide as a leader in regard to the level of standardization and therefore, ease of comparison, of plastics properties. It also supports diagrams to a large extent. CAMPUS is based on ISO standards 10350, for single-point value e.g. the density, and 11403, for diagrams, e.g. the Stress–strain curve.
History
Standardization
In the 1980s, the European market for thermoplastics compounds was extremely confusing. On one hand, the number of supplied grades went up from 5,000 to 10,000, while on the other hand, more than 2,500 technical specifications were published alone by the German DIN that were dealing with plastics in general. Moreover, the citation of a testing standard alone was not sufficient, to exactly specify a test method let alone the question of sample preparation. Within the same period, personal computers became more widely available and were also used to collect plastics data. Many users, molders and material suppliers did that in parallel and completely independently, some using different scales of measurement. Therefore, the question arose how to compare such data.For all these reasons, a DIN committee began in 1984 to create a list of preferred test methods for plastics testing ) which should fulfill the following constrictions:
- definition of sample preparation procedures for a small number of samples shapes;
- selection of meaningful test methods with potential for international standardization.
Software development
The early daysAt the beginning of 1987, the process was discussed to speed-up the public awareness for the Grundwertekatalog by developing a unique database format for several raw-material suppliers. This idea was further being discussed within major supply companies of the time, such as BASF, Bayer, Hoechst and Hüls. They found more advantages:
- fulfill the customer demand for comparable data
- replace variety of brochures and datasheets with one database
- accelerate update process
- simplify material pre-selection for plastics
- establish a single standard, even for other suppliers.
- easy access to database: which, at that time this meant a PC application distributed by floppy discs
- easy user interface: self-explaining menus and a consistent helping system regardless of the material supplier
- separate data records: the data maintenance shall remain the responsibility of each supplier
- low cost: at that time this was an argument against a centralized client-server-architecture.
- wide usability: IBM-compatible PCs fulfilled this item best; Multi language support was aspired
- easy updating: new releases could be distributed by floppy discs, about one or two times a year, while brochures could only be printed in longer periods. However, it was already seen that a centralized client-server-architecture would be even more beneficial in respect to release frequency.
Version 2 and 3
From the start, CAMPUS had an excellent reputation among experts, which allowed for a quick spread and further development. By autumn 1989, a prototype of version 2 was introduced at the K'89 trade show and delivered by mid-1990. The version had an improved user interface and was extended by further single-point values essential for rheological and thermal-calculation programs. For the first time, functional dependencies of properties could be shown in diagrams, e.g. viscosity-shear-diagrams or stress-strain-diagrams. Due to the limited memory space, a concept was introduced that represented a curve by a couple of spline nodes. By August 1990, the system was licensed by 22 European plastic suppliers.
The version 3.0 was a completely new development with a modified data structure. It provided much more usability by using new hardware features as well as an extended property catalogue following the latest standard revision. The product texts were extended, and the units of measurement could now be switched between SI and US customary units. This version was also the beginning for the globalization of CAMPUS, because it was no longer licensed only by European suppliers but also by DuPont and Dow Chemical from the USA.
Version 4
In Asia, particularly in Japan, there appeared a strong demand for CAMPUS data in 1995. However, the widely used NEC-DOS did not allow for a direct implementation of the software in Kanji text. Therefore, the overdue development of a Microsoft Windows-based version was initiated. This was 4.0, which also allowed for the inclusion of processing data for plastics. Since there is no technical standard established for this kind of data, it was kept separately for each grade and translated into each language. The Version 4.1 would also include DSC-curves and PVT-data.
In 1998, the website http://www.campusplastics.com was established. From that time on, the data could be delivered centrally. Before that, each manufacturer had to do it separately. Apparently, all data was available for download and quicker updates. At about the same time MCBase was published as Proprietary software. This special edition allowed for comparisons between databases from different material suppliers, in spreadsheets and diagrams. Moreover, data could be exported towards CAE-applications.
The next milestone was in 2001, with the inclusion of data for chemical resistance. This type of workload was not standardized in its full complexity. Therefore, the members agreed on a list of chemicals, for which they declared the general usability by means of simple symbols like smiley and stop-sign at. This allows for a simple search but does not replace a detailed analysis in specific environments. In the same version the class of TPEs was included in CAMPUS with their own set of properties. The standards had to be extended first in this manner, see [|below].
Simultaneously, the online version was extended. In 2001 was the beginning of WebView, a web application that allowed the online display of CAMPUS data. Unlike the offline version, a quicker search was possible which was especially intended for occasional users. However, the web functionality and availability of internet connections were generally limited, which is why both versions co-existed. Both versions did not allow the user to search or compare data of more than one manufacturer, which remained the main purpose for MCBase or Material Data Center.
Version 5
With the publication of Version 5, the user interface was updated and the functionality of the internet further included. WebUpdate allowed for the direct update of the database within the application. However, the database itself was only slowly developed, because a high standard was already achieved. A new feature was the implementation of up to three base polymers and up to two filler or reinforcements for blends. In version 5.1 this methodology was extended for impact modified and flame retardant grades. Moreover, heat aging data could be included for the first time.
In January 2010, the version 5.2 was published. This version included several new properties, e.g. light steadiness, extended media steadiness and emission data, and allowed for their reporting together with existing data according to VDA rules 232-201, "Data for Selection of Thermoplastic Materials used in Interior, Exterior and Engine Compartment".
Grundwertekatalog
The Grundwertekatalog contains one part for sample preparation and a second part for processing, mechanical, thermal, electrical, optical and "other" properties. A further group describes the behavior against environmental conditions such as fire, water and humidity. All properties and samples are standardized in ISO 10350 as follows:TPE-Properties
Beyond these single-point properties, CAMPUS offers the temperature-dependent stress-strain diagram for TPE grades.Diagrams
The multipoint data included in CAMPUS are based on the International Standards for comparable multipoint data ISO 11403, Part 1 and Part 2.Property | x-axis | z-parameter | Symbol | Standard |
Shear modulus | Temperature | – | G | ISO 6721-1, 2 and 7 |
Dynamic shear modulus | Temperature | – | G | ISO 6721-1, 2 and 7 |
Loss factor | Temperature | – | ISO 6721-1, 2 and 7 | |
Tensile modulus | Temperature | – | ISO 527-1, 2 and 3 | |
Stress | Strain | Temperature | ISO 527-1, 2 and 3 | |
Secant modulus | Strain | Temperature | – | |
Creep stress | Strain | Time , Temperature | ISO 899-1 | |
Creep secant modulus | Strain | Time , Temperature | – | |
Enthalpy | Temperature | – | ISO 11357-1 and 4 | |
Viscosity | Shear rate | Temperature | ISO 11443 | |
Shear stress | Shear rate | Temperature | ISO 11443 | |
Specific volume | Temperature | Pressure | ISO 17744 |