Calcium oxide, commonly known as quicklime or burnt lime, is a widely used chemical compound. It is a white, caustic, alkaline, crystalline solid at room temperature. The broadly used term "lime" connotes calcium-containing inorganic materials, in which carbonates, oxides and hydroxides of calcium, silicon, magnesium, aluminium, and iron predominate. By contrast, quicklime specifically applies to the single chemical compound calcium oxide. Calcium oxide that survives processing without reacting in building products such as cement is called free lime. Quicklime is relatively inexpensive. Both it and a chemical derivative are important commodity chemicals.
Preparation
Calcium oxide is usually made by the thermal decomposition of materials, such as limestone or seashells, that contain calcium carbonate in a lime kiln. This is accomplished by heating the material to above, a process called calcination or lime-burning, to liberate a molecule of carbon dioxide, leaving quicklime. The quicklime is not stable and, when cooled, will spontaneously react with CO2 from the air until, after enough time, it will be completely converted back to calcium carbonate unless slaked with water to set as lime plaster or lime mortar. Annual worldwide production of quicklime is around 283 million tonnes. China is by far the world's largest producer, with a total of around 170 million tonnes per year. The United States is the next largest, with around 20 million tonnes per year. Approximately 1.8t of limestone is required per 1.0t of quicklime. Quicklime has a high affinity for water and is a more efficient desiccant than silica gel. The reaction of quicklime with water is associated with an increase in volume by a factor of at least 2.5.
Uses
The major use of quicklime is in the basic oxygen steelmaking process. Its usage varies from about per ton of steel. The quicklime neutralizes the acidic oxides, SiO2, Al2O3, and Fe2O3, to produce a basic molten slag.
Ground quicklime is used in the production of aerated concrete blocks, with densities of ca..
Quicklime and hydrated lime can considerably increase the load carrying capacity of clay-containing soils. They do this by reacting with finely divided silica and alumina to produce calcium silicates and aluminates, which possess cementing properties.
Small quantities of quicklime are used in other processes; e.g., the production of glass, calcium aluminate cement, and organic chemicals.
Light: When quicklime is heated to, it emits an intense glow. This form of illumination is known as a limelight, and was used broadly in theatrical productions before the invention of electric lighting.
Cement: Calcium oxide is a key ingredient for the process of making cement.
As a cheap and widely available alkali. About 50% of the total quicklime production is converted to calcium hydroxide before use. Both quick- and hydrated lime are used in the treatment of drinking water.
Petroleum industry: Water detection pastes contain a mix of calcium oxide and phenolphthalein. Should this paste come into contact with water in a fuel storage tank, the CaO reacts with the water to form calcium hydroxide. Calcium hydroxide has a high enough pH to turn the phenolphthalein a vivid purplish-pink color, thus indicating the presence of water.
Paper: Calcium oxide is used to regenerate sodium hydroxide from sodium carbonate in the chemical recovery at Kraft pulp mills.
Chemical or power production: Solid sprays or slurries of calcium oxide can be used to remove sulfur dioxide from exhaust streams in a process called flue-gas desulfurization.
Mining: Compressed lime cartridges exploit the exothermic properties of quicklime to break rock. A shot hole is drilled into the rock in the usual way and a sealed cartridge of quicklime is placed within and :wikt:tamp|tamped. A quantity of water is then injected into the cartridge and the resulting release of steam, together with the greater volume of the residual hydrated solid, breaks the rock apart. The method does not work if the rock is particularly hard.
Disposal of corpses: Historically, it was believed that quicklime was efficacious in accelerating the decomposition of corpses. This was quite mistaken, and the application of quicklime can even promote preservation; although it can help eradicate the stench of decomposition, which may have led people to suppose it was the actual flesh which had been consumed.
Weapon
In 80 BC, the Roman general Sertorius deployed choking clouds of caustic lime powder to defeat the Characitani of Hispania, who had taken refuge in inaccessible caves. A similar dust was used in China to quell an armed peasant revolt in 178 AD, when lime chariots equipped with bellows blew limestone powder into the crowds. Quicklime is also thought to have been a component of Greek fire. Upon contact with water, quicklime would increase its temperature above and ignite the fuel. David Hume, in his History of England, recounts that early in the reign of Henry III, the English Navy destroyed an invading French fleet by blinding the enemy fleet with quicklime. Quicklime may have been used in medieval naval warfare – up to the use of "lime-mortars" to throw it at the enemy ships.
Substitutes
Limestone is a substitute for lime in many applications, such as agriculture, fluxing, and sulfur removal. Limestone, which contains less reactive material, is slower to react and may have other disadvantages compared with lime, depending on the application; however, limestone is considerably less expensive than lime. Calcined gypsum is an alternative material in industrial plasters and mortars. Cement, cement kiln dust, fly ash, and lime kiln dust are potential substitutes for some construction uses of lime. Magnesium hydroxide is a substitute for lime in pH control, and magnesium oxide is a substitute for dolomitic lime as a flux in steelmaking.
Safety
Because of vigorous reaction of quicklime with water, quicklime causes severe irritation when inhaled or placed in contact with moist skin or eyes. Inhalation may cause coughing, sneezing, labored breathing. It may then evolve into burns with perforation of the nasal septum, abdominal pain, nausea and vomiting. Although quicklime is not considered a fire hazard, its reaction with water can release enough heat to ignite combustible materials.