The flathead engine saw service in Harley-Davidson motorcycles beginning with the Model W's flat-twin, produced from 1919 to 1923, and continuing in 1924 with single-cylinder export-model and singles and continued in Servi-Cars until 1973. In the domestic U.S. market, the D model and its technical descendant, the R model, started Harley's side-valve tradition in the 45-cubic-inch displacement class. The D and R models featured a total-loss oiling system and were succeeded in 1937 by the W 45, which had recirculating oil lubrication. The WLA went on to serve in World War II as the U.S. and Canadian Army's WLC primary two-wheeled mount and subsequently as a civilian middleweight through 1952. The engine continued virtually unchanged with 2.745" bore and 3.8125" stroke with various G-based designations in the three-wheeled Servi-Car until production ceased in 1973.
K-series and developments
In 1952, the K series flatheads was introduced with the same bore and stroke, selling in parallel with the W series, designed to compete with British sporting motorcycles of the time. The K models featured a 750cc unit construction engine and transmission case, right side foot shift and left side foot brake. From 1954 to 1956, the KH received an increase in stroke to 4-9/16" to bring displacement to 888cc. The K series was replaced by the overhead valve Sportster series in the retail market in 1957. The American Motorcycle Association class C rules of 1952 allowed sidevalves of 750cc to compete against 500cc overhead valve bikes. The 750cc KR factory racer was highly competitive in dirt track and road racing, and was produced in limited numbers until 1969, when the AMA changed the rules by increasing the Class C displacement limit to 750 cc. Without the displacement advantage, the KR flatheads were not competitive against 750 cc overhead valve bikes.
Flathead big twins
In 1930, the VL flathead replaced the JD Big Twin, which had featured intake-over-exhaust valve configuration. The VL had a single downtube frame and total loss oiling, culminating in an version in 1935. In 1937, that engine was redesigned to include a recirculating lubrication system, and designated the model U, and it went into the same frame and running gear configuration as the model E Knucklehead, which had originated in 1936. The U continued to be produced in varying configurations as a 74 cubic inch U & UL, and 80 cubic inch UH & ULH engine. By 1948, the first year of the aluminum-head Panhead, it had been thoroughly superseded and outsold in the marketplace by the superior performance of the overhead valve model Big Twins.
