Gold Coast Desalination Plant


The Gold Coast Desalination Plant is a reverse osmosis, water desalination plant located in Tugun, a seaside suburb of the Gold Coast. It supplies water to the South East Queensland region via the South East Queensland Water Grid.
The plant first supplied water to the grid in February 2009. It is owned by Seqwater and operated by Veolia. The plant is currently in 'hot standby' mode, which means it is not in permanent use but is capable of being brought back on line when needed.

Project rationale and background

Water supplies in south east Queensland reached very low levels during Australia's 'Millennium drought', primarily from 2003 to 2009. The region's major water storages reached around 50% of capacity in mid-2005 and 20% in mid-2007. In response to this worsening situation a range of water infrastructure projects were proposed to bolster supplies in south east Queensland.
The Gold Coast City Council initially developed a plan for a 55 ML/day desalination plant during 2005., which was anticipated to cost around $260 million. Due to worsening drought conditions, in 2006 the Queensland Government joined with the Gold Coast to expand the plan to a 133 ML/day plant that could share output with the entire region. The Queensland Government contributed $869 million to the expanded project, which was to be developed through a 50:50 joint venture.

Design and construction

Construction partners

The construction process was led by a group known as the Gold Coast Desalination Alliance. It consists of Veolia Water, John Holland Group, Sinclair Knight Merz and Cardno.

Site selection

Investigations by the Gold Coast Desalination Alliance identified 13 possible sites of which three, Pimpama, Coombabah and Tugun, were short-listed. The Gold Coast City Council chose Tugun as the most suitable site for the desalination plant due to being closest to the coast, having low environmental impact and cost, and being best suited to achieving a timely construction process.
This choice was aligned with community values and expectations – community consultation conducted prior to construction highlighted that environmental impacts and cost were the most important issues when considering the location of the proposed plant. The Tugun site is compatible with surrounding land use, requires the shortest intake and outlet pipelines of the three site options and the inlet and outlet pipes cross a minor fault line.

Design

The plant is a 'two-pass' reverse osmosis desalination plant. The first pass removes salt, minerals and other microscopic particles, while the second pass targets boron and bromide specifications suitable for drinking water.
As well as the core desalination equipment, the project includes 1.5 kilometre marine intake and outlet tunnels, a 25 kilometre pipeline to connect to the South East Queensland Water Grid at Worongary, a pump station and a small reservoir.

Construction process and timeline

The project schedule was approximately:
The plant produced its first water in November 2008 and began supplying water to the grid in February 2009.

Defects

In January 2009, rust and valve problems delayed the plant's opening. The plant began operations in February 2009 and has been operating according to grid instructions since that time, except for a five-week shutdown in May 2009 and a three-month shutdown from June to August 2010 to repair previously identified defects. During the initial shutdown a formal investigation of these problems was undertaken. In June 2009 some further faults were identified, all bar one of which have now been rectified with the final piece of work to be completed by the end of August 2010. These defects do not affect the plant's ability to produce clean safe water but had implications for its long term viability. The Queensland Government has refused to accept ownership of the plant until all problems are rectified.

Awards

It is the first large-scale desalination plant on Australia's eastern seaboard and was named Membrane Desalination Plant of the Year at the Global Water Awards.

Possible future expansion

There is potential to increase output to 167 megalitres a day. However the plant was identified as a reserve, rather than priority, site on the Queensland Government's list of possible sites for future desalination plants. Lytton and either Marcoola or Bribie Island are the priority sites.
The plant was officially handed over to the Queensland Government agency WaterSecure in October 2010. Since 1 July 2011 it is owned by Seqwater.

Environmental concerns

Ongoing monitoring is undertaken at the plant as part of its environmental licence. Underwater footage shows an abundance of marine life is now active around artificial reefs that have been created on the marine structures. Community groups such as the Queensland Conservation Council and GECKO have expressed concern over environmental issues with the project.
Desalination is an electricity-intensive way to produce water. The plant uses around 3.58 kilowatt-hours of electricity for every cubic metre of water it produces. To offset the carbon emissions associated with this electricity consumption, the plant operators purchase renewable energy certificates. The RECs have been produced by a range of renewable energy sources with the main source being solar hot water system installations. Other sources include solar photovoltaic, hydro and a small amount of wind.

Mothballing

Soon after being commissioned, rainfall and water storages increased in south east Queensland. Three major storages, Wivenhoe, Somerset Dam and North Pine dams, approached 80% of capacity in mid-2009 and reached 100% by the end of 2010.
Due to the availability of ample water in south east Queensland's dams, water supply costs and impacts on household water bills could be reduced by minimising the plant's operations. On 5 December 2010, then Natural Resources Minister, Stephen Robertson confirmed the plant would go into standby mode that month as a cost-saving measure.
The plant has been used for brief periods since 2010 for a range of contingencies. For example:
Between 1 July 2012 and 30 June 2015 the plant supplied less than 9 GL of water, which is less than 5% of its theoretical maximum output over a four year period.
Although currently on 'hot standby', the plant plays an important role in Seqwater's plans to manage future droughts. Seqwater's 2015 plan, Water for life, identifies that when regional water storages reach 60% the plant will return to service at 33% of capacity, and if storages reach 40% it will operate at 100% of capacity.