HFMs are commonly produced using artificial polymers. The specific production methods involved are heavily dependent on the type of polymer used as well as its molecular weight. HFM production, commonly referred to as "spinning," can be divided into four general types:
Dry Spinning, in which a polymer is dissolved in an appropriate solvent and extruded through a spinneret into air.
Dry-Jet Wet Spinning, in which a polymer is dissolved in an appropriate solvent and extruded into air and a subsequent coagulant.
Wet spinning, in which a polymer is dissolved and extruded directly into a coagulant.
Common to each of these methods is the use of a spinneret, a device containing a needle through which solvent is extruded and an annulus through which a polymer solution is extruded. As the polymer is extruded through the annulus of the spinneret, it retains a hollow cylindrical shape. As the polymer exits the spinneret, it solidifies into a membrane through a process known as phase inversion. The properties of the membrane -such as average pore diameter and membrane thickness- can be finely tuned by changing the dimensions of the spinneret, temperature and composition of "dope" and "bore" solutions, length of air gap, temperature and composition of the coagulant, as well as the speed at which produced fiber is collected by a motorized spool. Extrusion of the polymer and solvent through the spinneret can be accomplished either through the use of gas-extrusion or a metered pump. Some of the polymers most commonly used for fabricating HFMs include cellulose acetate, polysulfone, polyethersulfone, and polyvinylidene fluoride.
Characterization
The properties of HFMs can be characterized using the same techniques commonly used for other types of membranes. The primary properties of interest for HFMs are average pore diameter and pore distribution, measurable via a technique known as porosimetry, a feature of several laboratory instruments used for measuring pore size. Pore diameter can also be measured via a technique known as evapoporometry, in which evaporation of 2-propanol through the pores of a membrane is related to pore-size via the Kelvin equation. Depending on the diameters of pores in an HFM, scanning electron microscopy or transmission electron microscopy can be used to yield a qualitative perspective of pore size.
Applications
Hollow fiber membranes are ubiquitously used in industrial separations, especially the filtration of drinking water. Hollow fibers are commonly used substrates for specialized bioreactor systems, with the ability of some hollow fiber cartridges to culture billions of anchorage-dependent cells within a relatively low bioreactor volume. Hollow fibers can be used for drug efficacy testing in cancer research, as an alternative to the traditional, but more expensive, xenograft model.
