The design principles of ISO general-purpose metric screw threads are defined in international standard ISO 68-1. Each thread is characterized by its major diameter, D, and its pitch, P. ISO metric threads consist of a symmetric V-shaped thread. In the plane of the thread axis, the flanks of the V have an angle of 60° to each other. The thread depth is 0.614 × pitch. The outermost and the innermost of the height H of the V-shape are cut off from the profile. The relationship between the height H and the pitch P is found using the following equation where θ is half the included angle of the thread, in this case 30 degrees: or In an external thread, the major diameter Dmaj and the minor diameterDmin define maximum dimensions of the thread. This means that the external thread must end flat at Dmaj, but can be rounded out below the minor diameter Dmin. Conversely, in an internal thread, the major and minor diameters are minimum dimensions; therefore the thread profile must end flat at Dmin but may be rounded out beyond Dmaj. The minor diameter Dmin and effective pitch diameter Dp are derived from the major diameter and pitch as
Designation
A metric ISO screw thread is designated by the letter M followed by the value of the nominal diameter D and the pitch P, both expressed in millimetres and separated by the hyphen sign, -. If the pitch is the normally used "coarse" pitch listed in ISO 261 or ISO 262, it can be omitted. The length of a machine screw or bolt is indicated by a following x and the length expressed in millimetres. Tolerance classes defined in ISO 965-1 can be appended to these designations, if required. External threads are designated by lowercase letter, g or h. Internal threads are designated by upper case letters, G or H.
Preferred sizes
ISO 261 specifies a detailed list of preferred combinations of outer diameter D and pitch P for ISO metric screw threads. The 1st choice column follows the R10 series from ISO 3, while the 2nd choice column are rounded off values from the R20 series from ISO 3. ISO 262 specifies a shorter list of thread dimensions – a subset of ISO 261. The “coarse” pitch is the commonly used default pitch for a given diameter. In addition, one or two smaller “fine” pitches are defined, for use in applications where the height of the normal “coarse” pitch would be unsuitable. The terms “coarse” and “fine” have no relation to the manufacturing quality of the thread. In addition to coarse and fine threads, there is another division of extra fine, or “superfine” threads, with a very fine pitch thread. Superfine pitch metric threads are occasionally used in automotive components, such as suspension struts, and are commonly used in the aviation manufacturing industry. This is because extra fine threads are more resistant to coming loose from vibrations. Fine and superfine threads also have a greater minor diameter than coarse threads, which means the bolt or stud has a greater cross-sectional area for the same nominal diameter.
Spanner (wrench) sizes
Below are some common spanner sizes for metric screw threads. Hex head widths are for DIN 934 hex nuts and hex head bolts. Other sizes may occur for reasons of weight and cost reduction.
Standards
International
ISO 68-1: ISO general purpose screw threads — Basic profile — Metric screw threads.
ISO 261: ISO general purpose metric screw threads — General plan.
ISO 262: ISO general purpose metric screw threads — Selected sizes for screws, bolts and nuts.
ISO 965: ISO general purpose metric screw threads — Tolerances
* ISO 965-1: Principles and basic data
* ISO 965-2: Limits of sizes for general purpose external and internal screw threads.
* ISO 965-3: Deviations for constructional screw threads
* ISO 965-4: Limits of sizes for hot-dip galvanized external screw threads to mate with internal screw threads tapped with tolerance position H or G after galvanizing
* ISO 965-5: Limits of sizes for internal screw threads to mate with hot-dip galvanized external screw threads with maximum size of tolerance position h before galvanizing