Jute cultivation


is one of the important natural fibers after cotton in terms of cultivation and usage. Cultivation is dependent on the climate, season, and soil. Almost 85% of the world's jute cultivation is concentrated in the Ganges Delta.
This fertile geographic region is shared by both Bangladesh and India. China also has a dominating place in jute cultivation. On a smaller scale, Thailand, Myanmar, Pakistan, Nepal, and Bhutan also cultivate jute.

Cultivation

To grow jute, farmers scatter the seeds on cultivated soil. When the plants are about 15–20 cm tall, they are thinned out. About four months after planting, harvesting begins. The plants are usually harvested after they flower, before the flowers go to seed. The stalks are cut off close to the ground. The stalks are tied into bundles and soaked in water for about 20 days. This process softens the tissues and breaks the hard bond between the bast and and the process permits the fibres to be separated. The fibres are then stripped from the stalks in long strands and washed in clear, running water. Then they are hung up or spread on thatched roofs to dry. After 2–3 days of drying, the fibres are tied into bundles. The suitable climate for growing jute is a warm and wet climate, which is offered by the monsoon climate during the fall season, immediately followed by summer. Temperatures ranging to more than 25 °C and relative humidity of 70%–90% are favorable for successful cultivation. Jute requires 160–200 cm of rainfall weekly with extra needed during the sowing period. River basins or alluvial or loamy soils are best for jute cultivation. Jute cultivation in red soils may require high dose of manure and pH range between 4.8-5.8 is best for its cultivation. Plain land or gentle slope or low land is ideal for jute cultivation. Since the jute seeds are small in size, land should be prepared to fine tilling, which can be done by careful ploughing.

Retting

Retting is the process of extracting fibers from the long lasting life stem or bast of the bast fiber plants. The available retting processes are: mechanical retting, chemical retting, steam/vapor/dew retting, and water or microbial retting. Among them, the water or microbial retting is a century old but the most popular process in extracting fine bast fibers. However, selection of these retting processes depends on the availability of water and the cost of retting process.
To extract fine fibers from jute plant, a small stalk is harvested for pre-retting. Usually, this small stalk is brought before 2 weeks of harvesting time. If the fiber can easily be removed from the Jute hurd or core, then the crop is ready for harvesting.
After harvesting, the jute stalks are tied into bundles and submerged in soft running water. The stalk stays submerged in water for 20 days. However, the retting process may require less time if the quality of the jute is better. In most cases, the fiber extraction process of bast fibers in water retting is done by the farmers while standing under water.
When the jute stalk is well retted, the stalk is grabbed in bundles and hit with a long wooden hammer to make the fiber loose from the jute hurd or core. After loosing the fiber, the fiber is washed with water and squeezed for dehydration. The extracted fibers is further washed with fresh water and allowed to dry on bamboo poles. Finally, they are tied into small bundles to be sold into the primary market.

Major producers

The Ganges delta contributes more than 80% of the jute production in the world. The Ganges delta can be sub-divided into the following geo-graphical regions in terms of jute cultivation:
India, China, and Bangladesh are the three major producers in the cultivation or production of jute fiber.
In classical antiquity, Pliny recorded that jute plants were used as food in Ancient Egypt. It may have also been cultivated by the Jews in the Near East, which gives the plant its name.
For centuries, jute has been an integral part of the culture of East Bengal and some parts of West Bengal, precisely in the southwest of Bangladesh. Since the seventeenth century, the British started trading in jute. During the reign of the British Empire jute was also used in the military. British jute barons grew rich processing jute and selling manufactured products made from jute. Dundee Jute Barons and the British East India Company set up many jute mills in Bengal and by 1895 jute industries in Bengal overtook the Scottish jute trade. Many Scots emigrated to Bengal to set up jute factories. More than a billion jute sandbags were exported from Bengal to the trenches during World War I and also exported to the southern United States region to bag cotton. It was used in the fishing, construction, art and the arms industry. Initially, due to its texture, it could only be processed by hand until it was discovered in Dundee that by treating it with whale oil, it could be treated by machine.