Originally called Riverside within the rural Town of Sheboygan, the village was founded as a model company town in 1900 when the Kohler Company built a new plant at the location in 1900. The village was incorporated in 1912 as the Village of Kohler. Of the original homes, most built between 1917 and 1931, approximately 95% are owner occupied. The Kohler Company continues to retain final authority over the design of home and business additions, outbuildings and fences in the village to keep them within a certain aesthetic standard. In 1934, 1954-1965, 1983, and 2015, the United Auto Workers and other unions have gone on strike against the Kohler Company, causing limited to major disruptions to village operations.
Geography
Kohler is located at . According to the United States Census Bureau, the village has a total area of, of which, of it is land and is water.
As of the census of 2010, there were 2,120 people, 784 households, and 608 families residing in the village. The population density was. There were 871 housing units at an average density of. The racial makeup of the village was 96.0% White, 0.2% African American, 2.5% Asian, 0.2% from other races, and 1.1% from two or more races. Hispanic or Latino of any race were 2.3% of the population. There were 784 households, of which 38.6% had children under the age of 18 living with them, 68.9% were married couplesliving together, 6.6% had a female householder with no husband present, 2.0% had a male householder with no wife present, and 22.4% were non-families. 19.0% of all households were made up of individuals, and 9.8% had someone living alone who was 65 years of age or older. The average household size was 2.70 and the average family size was 3.12. The median age in the village was 42 years. 30.5% of residents were under the age of 18; 3.2% were between the ages of 18 and 24; 22% were from 25 to 44; 29.4% were from 45 to 64; and 15% were 65 years of age or older. The gender makeup of the village was 47.2% male and 52.8% female.
The population density was 354.0 people per square mile. There were 792 housing units at an average density of 145.6 per square mile. There were 568 families and 737 households, out of which 38.7% had children under the age of 18 living with them, 71.4% were married couples living together, 3.9% had a female householder with no husband present, and 22.9% were non-families. 21.0% of all households were made up of individuals, and 10.3% had someone living alone who was 65 years of age or older. The average household size was 2.61 and the average family size was 3.06. In the village, the population was spread out, with 28.8% under the age of 18, 3.3% from 18 to 24, 27.5% from 25 to 44, 27.9% from 45 to 64, and 12.5% who were 65 years of age or older. The median age was 40 years. For every 100 females, there were 92.2 males. For every 100 females age 18 and over, there were 93.0 males. The median income for a household in the village was $75,000, and the median income for a family was $86,123. Males had a median income of $53,839 versus $32,188 for females. The per capita income for the village was $39,355. About 2.6% of families and 2.8% of the population were below the poverty line, including 3.4% of those under age 18 and 3.9% of those age 65 or over.
Businesses
As a company town, the Kohler Company, a leading plumbing and small engine company is the village's largest employer in general. Kohler's hospitality division, containing The American Club and its golf resorts, made up of Blackwolf Run in Kohler and Whistling Straits in nearby Haven, along with Kohler's residential real estate and retail arms make up the largest goods & services employer for the village. Kohler has two major shopping areas, with the Shops at Woodlake Kohler just north of the village's downtown, and Deer Trace on land on the extreme southeast side of the village along WI 28, with the only connection within the village itself to it along County Highway A along the east side of Blackwolf Run. In the early 2020s, Aurora Health Care will open a replacement hospital for Aurora Sheboygan Memorial Medical Center on Union Avenue east of I-43 on Kohler village land north of the Acuity Insurance campus otherwise inaccessible from Kohler proper itself without going through Sheboygan.