World production exceeds one-third of a million tonnes. Phosphorus trichloride is prepared industrially by the reaction of chlorine with a refluxing solution of white phosphorus in phosphorus trichloride, with continuous removal of PCl3 as it is formed. Industrial production of phosphorus trichloride is controlled under the Chemical Weapons Convention, where it is listed in schedule 3. In the laboratory it may be more convenient to use the less toxic red phosphorus. It is sufficiently inexpensive that it would not be synthesized for laboratory use.
Reactions
The phosphorus in PCl3 is often considered to have the +3 oxidation state and the chlorine atoms are considered to be in the −1 oxidation state. Most of its reactivity is consistent with this description.
Phosphorus trichloride is the precursor to organophosphorus compounds that contain one or more P atoms, most notably phosphites and phosphonates. These compounds do not usually contain the chlorine atoms found in PCl3. PCl3 reacts vigorously with water to form phosphorous acid, H3PO3 and HCl:
A large number of similar substitution reactions are known, the most important of which is the formation of phosphites by reaction with alcohols or phenols. For example, with phenol, triphenyl phosphite is formed: where "Ph" stands for phenyl group, -C6H5. Alcohols such as ethanol react similarly in the presence of a base such as a tertiary amine: In the absence of base, however, the reaction proceeds with the following stoichiometry to give diethylphosphite: Secondary amines form aminophosphines. For example, bischlorophosphine, 2PCl, is obtained from diethylamine and PCl3. Thiols form P3. An industrially relevant reaction of PCl3 with amines is phosphonomethylation, which employs formaldehyde: Aminophosphonates are widely used as sequestring and antiscale agents in water treatment. The large volume herbicideglyphosate is also produced this way. The reaction of PCl3 with Grignard reagents and organolithium reagents is a useful method for the preparation of organic phosphines with the formula R3P such as triphenylphosphine, Ph3P. Under controlled conditions or especially with bulky organic groups, similar reactions afford less substituted derivatives such as chlorodiisopropylphosphine.
PCl3 as a nucleophile
Phosphorus trichloride has a lone pair, and therefore can act as a Lewis base, e.g., forming a 1:1 adduct Br3B-PCl3. Metal complexes such as Ni4 are known, again demonstrating the ligand properties of PCl3. This Lewis basicity is exploited in the Kinnear–Perren reaction to prepare alkylphosphonyl dichlorides and alkylphosphonate esters. Alkylation of phosphorus trichloride is effected in the presence of aluminium trichloride give the alkyltrichlorophosphonium salts, which are versatile intermediates: The RPCl product can then be decomposed with water to produce an alkylphosphonic dichloride RPCl2.
Uses
PCl3 is important indirectly as a precursor to PCl5, POCl3 and PSCl3, which are used in many applications, including herbicides, insecticides, plasticisers, oil additives, and flame retardants. For example, oxidation of PCl3 gives POCl3, which is used for the manufacture of triphenyl phosphate and tricresyl phosphate, which find application as flame retardants and plasticisers for PVC. They are also used to make insecticides such as diazinon. Phosphonates include the herbicide glyphosate. PCl3 is the precursor to triphenylphosphine for the Wittig reaction, and phosphite esters which may be used as industrial intermediates, or used in the Horner-Wadsworth-Emmons reaction, both important methods for making alkenes. It can be used to make trioctylphosphine oxide, used as an extraction agent, although TOPO is usually made via the corresponding phosphine. PCl3 is also used directly as a reagent in organic synthesis. It is used to convert primary and secondary alcohols into alkyl chlorides, or carboxylic acids into acyl chlorides, although thionyl chloride generally gives better yields than PCl3.
Toxicity
600 ppm is lethal in just a few minutes.
25 ppm is the US NIOSH "Immediately Dangerous to Life and Health" level