A power shovel is a bucket-equipped machine, usually electrically powered, used for digging and loading earth or fragmented rock and for mineral extraction. Power Shovels are a type of rope/cable excavator, where the digging arm is controlled and powered by winches and steel ropes, rather than hydraulics like in the more common hydraulic excavators. Basics parts of power shovel including the track system, cabin, cables, rack, stick, boom foot-pin, saddle block, boom, boom point sheaves and bucket. The size of bucket varies from.
Design
Shovels normally consist of a revolving deck with a power plant, driving and controlling mechanisms, usually a counterweight, and a front attachment, such as a crane which supports a handle with a digger at the end. "Dipper" is also sometimes used to refer to the handle and digger combined. The machinery is mounted on a base platform with tracks or wheels. Modern bucket capacities range from 8 m3 to nearly 80 m3.
Use
Power shovels are used principally for excavation and removal of overburden in open-cut mining operations, though it may include loading of minerals, such as coal. They are the modern equivalent of steam shovels, and operate in a similar fashion. Other uses of the power shovel are
It is used in various types of jobs such as digging in gravel banks, clay pits, digging cuts inroad works, road-side berms, etc.
Operation
The shovel operates using several main motions:
hoist - pulling the bucket up through the bank
crowd - moving the dipper handle out or in to control the depth of cut and when positioning to dump
swing - rotating the shovel between digging and dumping
propel - moving the shovel unit to different locations or dig positions
A shovel's work cycle, or digging cycle, consists of four phases:
digging
swinging
dumping
returning
The digging phase consists of crowding the dipper into the bank, hoisting the dipper to fill it, then retracting the full dipper from the bank. The swinging phase occurs once the dipper is clear of the bank both vertically and horizontally. The operator controls the dipper through a planned swing path and dump height until it is suitably positioned over the haul unit. Dumping involves opening the dipper door to dump the load, while maintaining the correct dump height. Returning is when the dipper swings back to the bank, and involves lowering the dipper into the track position to close the dipper door.
Giant stripping shovels
In the 1950s with the demand for coal at a peak high and more coal companies turning to the cheaper method of strip mining, excavator manufacturers started offering a new super class of power shovels, commonly called giant stripping shovels. Most were built between the 1950s and the 1970s. The world's first giant stripping shovel for the coal fields was the Marion 5760. Unofficially known to its crew and eastern Ohio residents alike as The Mountaineer, it was erected in 1955/56 near Cadiz, Ohio off of Interstate I-70. Larger models followed the successful 5760, culminating in the mid 60s with the gigantic 12,700 tonMarion 6360, nicknamed The Captain. One stripping shovel, The Bucyrus-Erie 1850-B known as "Big Brutus" has been preserved as a national landmark and a museum with tours and camping. Another stripping shovel, The Bucyrus-Erie 3850-B known as "Big Hog" was eventually cut down in 1985 and then buried on the Peabody Sinclair Surface Mining site near the Paradise Mining Plant that she worked at, where it remains there today in an area owned by the government that is closed to the public. The rest of the stripping shovel breed have all since then been scrapped.
