Pulp and paper industry


The pulp and paper industry comprises companies that use wood as raw material and produce pulp, paper, paperboard and other cellulose-based products.
The pulp is fed to a paper machine where it is formed as a paper web and the water is removed from it by pressing and drying.
Pressing the sheet removes the water by force. Once the water is forced from the sheet, a special kind of felt, which is not to be confused with the traditional one, is used to collect the water. Whereas, when making paper by hand, a blotter sheet is used instead.
Drying involves using air or heat to remove water from the paper sheets. In the earliest days of paper making, this was done by hanging the sheets like laundry. In more modern times, various forms of heated drying mechanisms are used. On the paper machine, the most common is the steam heated can dryer.

Pulp

History of the paper industry

The commercial planting of domesticated mulberry trees to make pulp for papermaking is attested as early as the 6th century. Due to advances in printing technology, the Chinese paper industry continued to grow under the Song dynasty to meet the rising demand for printed books. Demand for paper was also stimulated by the Song government, which needed a large supply of paper for printing paper money and exchange certificates.
The first mechanised paper machine was installed at Frogmore Paper Mill, Apsley, Hertfordshire in 1803, followed by another in 1804. The site operates currently as a museum.

Environmental effects

The pulp and paper industry has been criticized by environmental groups like the Natural Resources Defense Council for unsustainable deforestation and clearcutting of old-growth forest. The industry trend is to expand globally to countries like Russia, China and Indonesia with low wages and low environmental oversight. According to Greenpeace, farmers in Central America illegally rip up vast tracts of native forest for cattle and soybean production without any consequences, and companies who buy timber from private land owners contribute to massive deforestation of the Amazon Rainforest. On the other hand, the situation is quite different where forest growth has been on the increase for a number of years. It is estimated for instance that since 1990 forests have grown in Europe by a which has been supported through the practice of sustainable forest management by the industry. In Sweden, for every tree that is felled, two are planted.
The pulp and paper industry consumes a significant amount of water and energy and produces wastewater with a high concentration of chemical oxygen demand ;  recent studies underline as an appropriate pre-treatment of the wastewater is cost-effective solution for the removal of COD and the reduction of the pressures on the aquatic environment.
Use of surfactants and anthraquinone have reduced alkali consumption in Pulp Cooking and use of Xylanase enzymes in bleaching operation is effective to decreasing AOX discharges in Pulp mill effluent.

Current production volumes and sales

The industry is dominated by North American, northern European and East Asian countries. Australasia and Brazil also have significant pulp and paper enterprises. The industry also has a significant presence in a number of European countries including Germany, Portugal, Italy, the Netherlands and Poland. The United States had been the world's leading producer of paper until it was overtaken by China in 2009.

List of main countries by production quantity

According to statistic data by RISI, main producing countries of paper and paperboard, not including pulp, in the world are as follows:
Rank
2011
CountryProduction in 2011
Share
2011
Rank
2010
Production in 2010
199,30024.9%192,599
275,08318.8%275,849
326,6276.7%327,288
422,6985.7%423,122
512,1123.0%512,787
611,4922.9%811,120
711,3292.8%611,789
811,2982.8%711,410
910,1592.5%109,796
1010,0352.5%99,951
 World Total398,975100.0% 394,244

List of main company groups by production quantity

The world's main paper and paperboard company groups are as follows. :
RankCompany GroupCountryProduction in 2015
Rank by Sales
1International Paper233151
2Nine Dragon Paper Holdings1263018
3WestRock124874
4UPM97715
5Stora Enso91888
6Oji Paper Company91153
7Sappi730615
8Smurfit Kappa70009
9DS Smith680213
10Nippon Paper654211

List by net sales

In 2008, the top 10 forest, paper and packaging products companies were, according to a report by PricewaterhouseCoopers:
RankCompanyCountry2008 Net Sales
2008 Net Income
1International Paper24,829
2Kimberly-Clark19,4151,690
3SCA16,965 857
4Stora Enso16,227
5UPM13,920
6Oji Paper12,788114
7Nippon Unipac11,75355
8Smurfit Kappa10,390
9Metsä Group9,335
10Mondi Group/9,466

Manufacturers and suppliers for the industry

Leading manufacturers of capital equipment with over $1 billion in annual revenue for the pulp and paper industry include: