Sodium bisulfate is produced as an intermediate in the Mannheim process, an industrial process involving the reaction of sodium chloride and sulfuric acid: This step is highly exothermic. The liquid sodium bisulfate is sprayed and cooled so that it forms a solid bead. The hydrogen chloride gas is dissolved in water to produce hydrochloric acid as a useful coproduct of the reaction. Although not of commercial interest, sodium bisulfate can be generated as a byproduct of the production of many other mineral acids via the reaction of their sodium salts with an excess of sulfuric acid: The acids HX produced have a lower boiling point than the reactants and are separated from the reaction mixture by distillation.
Chemical reactions
Hydrated sodium bisulfate dehydrates at at which point it separates from the water molecule attached to it. Once cooled again, it is freshly hygroscopic. Heating sodium bisulfate to produces sodium pyrosulfate, another colorless salt:
Uses
Sodium bisulfate is used primarily to lower pH. it also is used in metal finishing, cleaning products, and to lower the pH of water for effective chlorination in swimming pools and hot tubs. Sodium bisulfate is also AAFCO approved as a general-use feed additive, including companion animal food. It is used as a urine acidifier to reduce urinary stones in cats. It is highly toxic to certain echinoderms, but fairly harmless to most other life forms; so it is used in controlling outbreaks of crown-of-thorns starfish. Sodium bisulfate was the primary active ingredient in the toilet bowl cleaners Vanish and Sani-Flush, both now discontinued. In the textiles industry, it is sometimes applied to velvet cloth made with a silk backing and a pile of cellulose-based fiber to create "burnout velvet": the sodium bisulfate, when applied to such a fabric and heated, causes the cellulose-based fibers to become brittle and flake away, leaving burned-out areas in the finished material, usually in attractive patterns. Sodium bisulfate is the active ingredient in some granular poultry litter treatments used to control ammonia. Sodium bisulfate has also been shown to significantly reduce the concentration of Campylobacter and Salmonella in chicken houses.
In food
Sodium bisulfate is used as a food additive to leaven cake mixes as well as being used in meat and poultry processing and most recently in browning prevention of fresh-cut produce. Sodium bisulfate is considered generally recognized as safe by the FDA. The food-grade product also meets the requirements set out in the Food Chemicals Codex. It is denoted by E number E514ii in the EU and is also approved for use in Australia, New Zealand, Canada, and Mexico. where it is listed as additive 514. Food grade sodium bisulfate is used in a variety of food products, including beverages, dressings, sauces, and fillings. It has many synonyms including bisulfate of soda, sodium acid sulfate, mono sodium hydrogen sulfate, sodium hydrogen sulfate, sodium hydrosulfate, and sulfuric acid sodium salt. Sodium bisulfate is considered natural by the Grocery Manufacturers Association since it is made from minerals. However, all commercially available sodium bisulfate is produced from sulfuric acid synthesized from elemental sulfur via the contact process. Sodium bisulfate lowers the pH without a sour taste and has been used in the place of citric, malic or phosphoric acids that's commercially available and can also be used as an anti-browning agent.
