Sullivan was born in Michigan but grew up in West Lafayette, Indiana. He attended Indiana University in Bloomington and earned a bachelor's degree from the Marketing and Advertising School of Business. During his time as an undergrad Stuart enrolled in the Electronic Music program which evolved into the university's official Audio Program. While making his way through school, Stuart worked a number of sound/recording production gigs including Opera and Orchestra crewman, teaching a class on the studio environment, and running PA systems in clubs and piano bars for a professor who owned a PA company in town. Stuart was also involved in a number of music projects including Contemporary Sounds Band, with drum major/doctoral student of composition Paul Sturm. After college, Sullivan moved to Austin in late 1983 and began interviewing for audio related jobs. He ended up getting a job at Texas French Bread to survive before landing an additional job with Bass Concert Hall at the University of Texas as the main sound person. Sullivan took on a third job with Lonestar Studio where he worked for $5/hr cleaning while paying $45/hr to use the studio. Stuart managed nine hours of cleaning for one hour of studio time and made his first record with The Wildseeds in 1984. Soon after, Sullivan began a project with The Hickoids making a record of "destructive, reckless, absurd, stoned, drunk, sped out tweaked mess that happened to capture that mentality and people related to it." The record was named Corntaminated. 19 years later in 2002 Bud Gaugh, Krist Novoselic and Curt Kirkwood formed a group called Eyes Adrift and came to Stuart at Wire to record an album. During conversation between sessions Krist and Bud mentioned one of their favorite inspiring records from childhood was a record called "Corntaminated" by The Hickoids.
Career as producer
Still working at Lonestar Studio in 1985, Sullivan became a staple in the scene and was asked to be house assistant for a new place, Arlyn Studio in Austin, assisting in the building and wiring design of the new studio. By 1987 Arlen was up and running and local bluesman Clifford Antone asked Stuart to make records for a new label he started called Antone's Records. From 1987 to 90 Sullivan made a variety of blues records, country records and even tejano records. Sullivan's first gold record was with Little Joe y Familia which sold 50,000 copies. Stuart was also doing work at Willie Nelson's studio before the Perdanales was shut down for tax evasion, as well as working with Nick Lowe and producer Colin Farely who ran Power Plant Studios and Mason Rughe Studios in England. Shortly after that, Sullivan did a brief stint in London working at Air Studios in Oxford Circus as well as at MasterRock on a Focusrite Console 001. Sullivan returned to the US as the grunge scene was just starting to catch momentum and linked up with critically acclaimed producer Paul Leary of the Butthole Surfers. Their first record together was a bluegrass record by the Bad Livers and by 1993 Curt Kirkwood of Meat Puppets asked Paul and Stuart to make a record called "Too High To Die", which went to gold status and promoted Leary and Sullivan within the developing grunge movement. Leary and Sullivan were found by major label work and recorded and produced a number of albums by bands including Sublime, Meat Puppets, Daniel Johnston, The Reverend Horton Heat, Pepper, The Refreshments and the Dead Milkmen.
After some time in the Los Angeles music scene of the 1990s, Stuart Sullivan began buying up recording gear with intentions of opening a studio in Austin, which he did so in 2001. Wire Recording Studio opened for business under the direction of Sullivan and brought in acts from different genres and people from different parts of the world. In 2005 he began booking with outside engineers to use the studio in hopes of Wire Recording Studio "developing a sense of community and taking a progressive movement forward into professional service." In February 2017, Anson Funderburgh and Don Ritter, agreed to produce Dany Franchi's third album Problem Child. The recording took place at the Wire Recording Studio. The album was released on May 18, 2018, and peaked at number 4 in the BillboardTop Blues Albums Chart in June 2018.