Much of the work was done on the warhead by Los Alamos National Laboratory before the introduction of the Threshold Test Ban Treaty in 1976. A production run of 4000 to 5000 warheads was initially envisioned but production was halted after the November 1989 raid on the Rocky Flats Plant by the FBI. Consideration was given to restarting production but the program was terminated in January 1992. Final production was approximately 400 warheads.
Design revelations
Information about the W88 has implied that it is a variation of the standard Teller–Ulam design for thermonuclear weapons. In a thermonuclear weapon such as the W88, nuclear fission in the primary part causes nuclear fusion in the secondary part, which results in the main explosion. Although the weapon employs fusion in the secondary, most of the explosive yield comes from fission of nuclear material in the primary, secondary, and casing. In 1999, the San Jose Mercury News reported that the W88 had an egg-shaped primary and a spherical secondary, which were together inside a radiation case known as the "peanut" for its shape. Four months later, The New York Times reported that in 1995 a supposed double agent from the People's Republic of China delivered information indicating that China knew these details about the W88 warhead as well, supposedly through espionage. If these stories are true, it would indicate a variation of the Teller-Ulam design which would allow for the miniaturization required for small MIRVed warheads. The value of an egg-shaped primary lies apparently in the fact that a MIRV warhead is limited by the diameter of the primary—if an egg-shaped primary can be made to work properly, then the MIRV warhead can be made considerably smaller yet still deliver a high-yield explosion—a W88 warhead manages to yield up to 475 kt with a physics package 68.9 in long, with a maximum diameter of 21.8 in, and by different estimates weighing in a range from 175 to 360 kg. The smaller warhead allows more of them to fit onto a single missile and improves basic flight properties such as speed and range. The calculations for a nonspherical primary are apparently orders of magnitude more difficult than for a spherical primary. A spherically symmetric simulation is one-dimensional, while an axially symmetric simulation is two dimensional. Simulations typically divide up each dimension into discrete segments, so a one-dimensional simulation might involve only 100 points, while a similarly accurate two dimensional simulation would require 10,000. This would likely be the reason they would be desirable for a country like the People's Republic of China, which already developed its own nuclear and thermonuclear weapons, especially since they were no longer conducting nuclear testing which would provide valuable design information.