Cryogenic rocket engine


A cryogenic rocket engine is a rocket engine that uses a cryogenic fuel and oxidizer, that is, both its fuel and oxidizer are gases liquefied and stored at very low temperatures. These highly efficient engines were first flown on the US Atlas-Centaur and were one of the main factors of NASA's success in reaching the Moon by the Saturn V rocket.
Rocket engines burning cryogenic propellants remain in use today on high performance upper stages and boosters. Upper stages are numerous. Boosters include ESA's Ariane 5, JAXA's H-II, and the United States Delta IV and Space Launch System. United States, Russia, Japan, India, France and China are the only countries that have operational cryogenic rocket engines.

Cryogenic propellants

Rocket engines need high mass flow rates of both oxidizer and fuel to generate useful thrust. Oxygen, the simplest and most common oxidizer, is in the gas phase at standard temperature and pressure, as is the simplest fuel hydrogen. While it is possible to store propellants as pressurized gases, this would require large, heavy tanks that would make achieving orbital spaceflight difficult if not impossible. On the other hand, if the propellants are cooled sufficiently, they exist in the liquid phase at higher density and lower pressure, simplifying tankage. These cryogenic temperatures vary depending on the propellant, with liquid oxygen existing below −183 °C and liquid hydrogen below −253 °C . Since one or more of the propellants is in the liquid phase, all cryogenic rocket engines are by definition either liquid-propellant rocket engines or hybrid rocket engines.
Various cryogenic fuel-oxidizer combinations have been tried, but the combination of liquid hydrogen fuel and the liquid oxygen oxidizer is one of the most widely used. Both components are easily and cheaply available, and when burned have one of the highest enthalpy releases in combustion, producing a specific impulse of up to 450 s at an effective exhaust velocity of 4.4 km/s.

Components and combustion cycles

The major components of a cryogenic rocket engine are the combustion chamber, pyrotechnic initiator, fuel injector, fuel and oxidizer turbopumps, cryo valves, regulators, the fuel tanks, and rocket engine nozzle. In terms of feeding propellants to the combustion chamber, cryogenic rocket engines are almost exclusively pump-fed. Pump-fed engines work in a gas-generator cycle, a staged-combustion cycle, or an expander cycle. Gas-generator engines tend to be used on booster engines due to their lower efficiency, staged-combustion engines can fill both roles at the cost of greater complexity, and expander engines are exclusively used on upper stages due to their low thrust.

LOX+LH2 rocket engines by country

Currently, six countries have successfully developed and deployed cryogenic rocket engines:
CountryEngineCycleUseStatus
RL-10ExpanderUpper stageActive
J-2Gas-generatorlower stageRetired
SSMEStaged combustionBoosterActive
RS-68Gas-generatorBoosterActive
BE-3Combustion tap-offNew ShepardActive
J-2XGas-generatorUpper stageDevelopmental
RD-0120Staged combustionBoosterRetired
KVD-1Staged combustionUpper stageRetired
RD-0146ExpanderUpper stageDevelopmental
VulcainGas-generatorBoosterActive
HM7BGas-generatorUpper stageActive
VinciExpanderUpper stageDevelopmental
CE-7.5Staged combustionUpper stageActive
CE-20Gas-generatorUpper stageActive
YF-73Gas-generatorUpper stageRetired
YF-75Gas-generatorUpper stageActive
YF-75DExpander cycleUpper stageActive
YF-77Gas-generatorBoosterActive
LE-7 / 7AStaged combustionBoosterActive
LE-5 / 5A / 5BGas-generator
Expander
Upper stageActive

Comparison of first stage cryogenic rocket engines

Comparison of upper stage cryogenic rocket engines

 RL-10HM7BVinciKVD-1CE-7.5CE-20YF-73YF-75YF-75DRD-0146ES-702ES-1001LE-5LE-5ALE-5B
Country of origin
CycleExpanderGas-generatorExpanderStaged combustionStaged combustionGas-generatorGas-generatorGas-generatorExpanderExpanderGas-generatorGas-generatorGas-generatorExpander bleed cycle
(Nozzle Expander)
Expander bleed cycle
(Chamber Expander)
Thrust 66.7 kN 62.7 kN180 kN69.6 kN73 kN200 kN44.15 kN78.45 kN88.26 kN98.1 kN 68.6 kN 98 kN 102.9 kN r121.5 kN 137.2 kN
Mixture ratio5.5:1 or 5.88:15.05.85.055.05.26.05.26.05.555
Nozzle ratio4083.11004080804040140130110
Isp 433444.2465462454443420438442463425425450452447
Chamber pressure :MPa2.353.56.15.65.86.02.593.687.742.453.513.653.983.58
LH2 TP rpm90,00042,00065,000125,00041,00046,31050,00051,00052,000
LOX TP rpm18,00016,68021,08016,00017,00018,000
Length m1.731.82.2~4.22.142.141.442.82.22.682.692.79
Dry weight kg135165550282435558236550242255.8259.4255248285