Helio Courier


The Helio Courier is a cantilever high-wing light C/STOL utility aircraft designed in 1949.
Around 500 of these aircraft were manufactured in Pittsburg, Kansas from 1954 until 1974 by the Helio Aircraft Company. The design featured four leading edge slats that deployed automatically, and large trailing edge flaps. The engine was the 295 hp Lycoming GO-480, which had a gearbox that lowered the output RPM and allowed for the use of a large three-bladed propeller to further improve takeoff performance. Couriers were famous for their takeoffs, which often took only a few plane lengths and then climbed at very high angles. The engine, however, required constant maintenance and was a major downside to the design.
During the early 1980s, new owners made an attempt to build new aircraft with direct-drive Lycoming engines, to replace troublesome and expensive geared engines. In a further effort to reduce weight, a new composite landing gear was featured. The new models also featured modest winglets. Two models were produced, the H-800 and H-700. A total of 18 aircraft were built. The rights to the Helio Stallion and Helio Courier were acquired by Helio Aircraft of Prescott, Arizona, and will soon be returned to production.

Design and development

Professor Otto C. Koppen designed aircraft for the Stout Metal Airplane Division of the Ford Motor Company, including the Ford Flivver, an aircraft that was supposed to be mass-produced by Ford. Koppen went on to design the Helio Courier.
The demonstrator for the Courier's concept, "Helioplane #1", was converted by the then-local Wiggins Airways firm from a Piper PA-17 Vagabond Trainer, one of the so-named "short-wing Pipers" in production following World War II. Only the cabin area of the PA-17's original airframe remained unmodified, with the fuselage lengthened by four feet, given a taller fin-rudder unit, clipped the Vagabond's stock 29 ft-3 inch wingspan down to only some 28.5 feet, fitted the shortened wings with full-span leading-edge slats, long-span wing flaps that forced the ailerons to be much diminished in their span - only occupying the two outermost rib bays inboard of the wingtip; and a longer-travel main landing gear of a taller design, not unlike that of the 1930s-origin Fieseler Fi 156 German military STOL pioneer aircraft. The powerplant for the demonstrator was switched to the Continental C85 boxer-four cylinder air-cooled engine, upgraded with fuel-injection, and uniquely equipped with a multi-belt speed reduction unit to drive its Aeroproducts nine-foot diameter, variable-pitch two-blade propeller, which contributed greatly to the amazing STOL flight characteristics of the demonstrator aircraft. The demonstrator's first flight took place on April 8, 1949, flying from what was then called the Boston Metropolitan Airport.
For the construction of the production Courier aircraft, its all aluminum-clad airframe features a welded 15G steel-tube center section fuselage, with shoulder harnesses that protect the occupants in an emergency. The wings are of conventional aluminum construction, but feature Handley Page leading-edge slats that deploy automatically when the aircraft's airspeed falls below a certain value — 55 to 60 miles per hour. The slats contribute to the Helio's outstanding short takeoff and landing capability, and allow for stall/spin-proof controllable flight. In conjunction with the leading-edge slats, 74% of the trailing edge incorporates high-lift slotted flaps, which together with interrupter blades atop each wing when roll control is lost at very low airspeed, allows for a tight turning radius. The Helio Courier could maintain control at speeds as low as.
The design of the Helio features a large vertical tail surface and rudder for control at very low flight speeds. However, on conventional geared aircraft, the airplane tends to be sensitive to crosswinds, thus a crosswind gear option is available, allowing the main tires to caster left or right 20 degrees, increasing the crosswind component to. The Helio has its main gear placement far forward of the cabin, enabling hard braking on unprepared landing areas. A tricycle-gear model was produced, but is unsuitable for unprepared rough terrain.
Helios are also capable of being equipped with floats; both straight and amphibious floats being offered.

Operational history

With a minimum-control speed of around 28 mph, the Courier is perfectly suited for confined off-airport operations. The first one was certified in July 1954 and powered by the 260 hp Lycoming GO-435-C2B2. The first production Courier C-G001 was previously owned and operated by JAARS as N242B until 2010. Jaars Helio Courier has been a frequent airshow performer at EAA AirVenture Oshkosh for decades, displaying its slow flight capability in front of thousands and serving as a drop plane for the Liberty Parachute Team.
In 1957, a "Strato Courier" set an altitude record over Mexico City, Mexico at 31,200 ft powered by a geared Lycoming GSO-480-A1A5, only one was built. The Super Courier, a more powerful derivative, was used by the US Air Force from 1958 onward, by the US Army Special Forces in the 1960s and 1970s and by Air America during the Vietnam War as the U-10. In U.S. Army and Air Force service, the U-10 Super Courier was used for liaison work, light cargo and supply drops, psychological warfare, forward air control, insertion and extraction by land and sea, and reconnaissance. Various versions were produced up through the 1980s, including turbine-powered variants.
The Super Courier saw military service in the United States as the U-10. Over 120 were built: The L-28A, U-10A, U-10B extended range and paratrooper doors, and the U-10D with a higher gross weight. There was no U-10C.
Helios remain very popular among bush pilots in Canada and Alaska and missionaries who fly into rough, relatively unprepared jungle airstrips because of its superior STOL abilities. Some operators use the Helio Couriers for aerial observation. Both Winged Vision Inc. of Gaithersburg, Maryland and the Pima County, Arizona, Sheriff's Department each operate two of the rare tri-gear model and mount gyro-stabilized cameras under the wing for aerial observation. Pima County mounts a FLIR camera for law enforcement, and Winged Vision mounts a high definition television camera for coverage of major sports events.

Variants

;Koppen-Bollinger Helioplane.
;Helioplane Four.
;Helioplane Two.
;Hi-Vision Courier.
;H-291.
;HT-295 Super Courier or Trigear Courier'''.
;H-250 Courier.
;H-391 Courier.
;H-391B Courier.
Production version of H-391, 102 built.
;H-392 Strato Courier.
;H-395 Super Courier.
;H-395A Courier.
;H-500 Twin Courier.
;Helio H-550 Stallion.
;H-580 Twin Courier.
;H-634 Twin Stallion
;H-700 Courier.
;H-800 Courier.
;L-24 Courier.
;L-28 Courier.
;U-5 Twin Courier.
;U-10 Courier
;U-24 Stallion

Operators

Military operators

;Thailand
;United States