LDV Convoy


The LDV Convoy is a light commercial van that was manufactured by LDV Limited between 1996 and 2006.
The Convoy was a development of the Leyland DAF 400 Series, which in turn was based on the Freight Rover 300 Series. The Convoy and its predecessors were the larger versions of the LDV Pilot, all of which were based on the Leyland Sherpa series of vans that was first developed in 1974, sharing some components with even earlier models.

History

Ancestors

Freight Rover 300 Series (1984–1989)

In 1984, the Sherpa became known as the Freight Rover 200 Series, and gained square black headlamp bezels with round lamps, new black plastic bumpers, rounder wheel arches, redesigned rear-door hinges, door handles, door shape and repositioned indicators. Alongside the original bodystyle there was a new wide-bodied variant—the 300 Series, available in a choice of three wheelbase lengths.
Of the 300 Series the 285 and 310 models were single wheel, the 300 and 350 models being twin. While capacity for the 200 Series remained at, that of the 300 Series ranged from to, depending on the combination of wheelbase and roof profile.
For those who needed yet more space, a Luton-style body was offered, built on either the 255 or 350 chassis cabs, providing capacities of or , and a maximum payload of almost two tonnes. The chassis cab also formed the basis for a standard and wide-bodied drop side pickup, in 255, 280, 285, 310 and 350 versions, again available with either short or long wheelbases.
Of course, the chassis cab could also be ordered on its own, again in a choice of widths and lengths, so that bespoke bodywork could be fitted, with the added option of either single or double cabs. The 200 Series continued to be offered as minibus or crewbus, but the 300 Series was also offered as a minicoach seating up to 18 people.
While the K2 Sherpas engine remained available, a 2.5-litre diesel unit was now offered on the 300 Series. Following the completion of a special police contract, the Rover 3.5-litre V8 unit also became available from 1986, and immediately became popular with emergency services and express delivery operators.
However, with the merger of Freight Rover, along with the rest of the Leyland Trucks division of the Rover Group with DAF Trucks the following year, to form the new DAF NV and Leyland DAF companies, the Rover Group ceased to be a player in this sector of the light commercial market.

Leyland DAF 400 Series (1989–1993)

With Freight Rover becoming part of Leyland DAF the 300 Series was superseded by the 400 Series, which also offered air suspension and a 2.5-litre Peugeot-sourced diesel engine.
At this stage, it was given a new radiator grille, bearing the Leyland DAF badge. A low-compression version of the 2.0L O-Series petrol engine remained available, in addition to the 3.5L Rover V8 which was popular with police and ambulance services, where it was often mated to a ZF 4HP22 transmission.

LDV 400 and Convoy (1993–2006)

Following the sell-off of the van business from the insolvent Leyland DAF in 1993, LDV Limited was formed. In 1996, the 400 van received a facelift from Ogle Design and was renamed the 'Convoy'. Changes included new bumpers, a new bonnet, and a redesigned radiator grille, as well as improved headlamps. The indicators were also changed to a new 'wraparound'-style design.
The van's key selling point for operators such as the Royal Mail and local authorities had been its narrower track compared to the Transit, enabling it to negotiate tight alleyways and country lanes, in addition to its simplicity making diagnosis, repairs, and maintenance uncomplicated, and the fact that it was made in the United Kingdom. Due to these redeeming features, the Convoy achieved a market share of 10.5% in 1998.

Chassis

The Convoy was available in 2.8-tonne, 3.1-tonne and 3.5-tonne variants with load volume capacities up to 12.9 cubic metres, which were highly praised on release by reviewers as 'best in class'. An extra long wheelbase version was also available. The chassis was described as 'tough as old boots', 'smart', and 'cool and sophisticated' by pundits, but was criticised for 'scary handling in the wet' when empty.
The LDV 'SVO' division boasted of its ability to coachbuild directly in the factory, making the vehicle popular with those requiring custom coachwork, such as disabled users, ice cream sellers, tow truck operators, those carrying frozen food, and fire brigades.
Even minor alterations such as roof racks could be fitted at the factory through this coachbuilding service, meaning that purchased vans could enter active service extremely quickly after delivery.
The van would also come in crew cab pickup and fleet-based vans, and was the cheapest full-size van on the market in the United Kingdom at the time, providing it with many fleet-based customers such as local authorities and government agencies.
Disc brakes were standard for the front, drums standard for the rear, and the van used a traditional live rear axle setup, with leaf springs on all wheels. The van was available in both a low-topped, and a high-topped variant.
The chassis would also become hugely popular as a minibus due to factory-based minibus conversions, enabling customers to obtain a fully type approved minibus without using a coachbuilding company. The in house minibus conversion was also the only seventeen-seater minibus available in the United Kingdom with a low roofline, making it extremely popular with operators that parked the vehicle in a garage, enough for LDV to take around 60% of the entire market of the United Kingdom for 17-seater minibuses.
The ride was described as 'primitive', and the handling was criticised for pronounced understeer. The 'boxy' shape was also subject to severe crosswinds, and the brakes were criticised as inadequate in some cases.
School bus
For schools in particular, LDV were also able to deliver a standard configuration type approved minibus in full reflective school livery and containing features relevant to school customers such as ABS, orange external flashing lighting, overhead storage racks, heavy-duty ventilation, a reverse warning siren, child-size three-point seat belts, and fire suppression systems.
The bus was unveiled at the 1998 British Motor Show, and professional driver training for three drivers was also free with the purchase of the vehicle, making it gain a reputation as the 'king of the primary schools'.
'', housed in the Glasgow Museum of Transport. Note the storage racks on the roof, an official LDV option, and an example of the custom coachwork fitted in house.

Interior

A three-seater cab was available as standard with adjustable seats and padded headrests, as was power steering, a digital clock, and an FM/AM radio/cassette. Airbags and seat belt pre tensioners were never available as options, and the lack of an air recirculation feature and a three-point seat belt for the middle passenger were criticised.
By the end of its life, the interior was described by reviewers as 'nasty' and a 'raid on the old British Leyland parts bin', containing components from the Austin Metro, Austin Maestro, Austin Montego, Austin Maxi, Austin FX4, Rover 800, and Morris Marina, all of which had long since left production by the Convoy era.
However, the interior was also described as 'durable', 'simple', 'no nonsense', and 'uncomplicated'. An alarm, tachograph, tachometer, air conditioning, and central locking were available as options, as was a twin battery setup with a heavy-duty alternator, which was fitted on the V8 ambulance versions to power medical equipment. The heavy-duty alternator was not available on the LPG version.

Engines

The drivetrain was available with a large number of engines, sourced from Peugeot on early models, but engines from 1998 were mostly sourced from Ford, such as the York 'banana' engines which were described as 'dated', 'noisy' and 'ponderously slow', but 'dependable' and 'willing' with 'excellent cold starting' and offering 'lively performance'. The Peugeot engines were praised as 'economical', often seen as more so than many of the Ford units.
The turbocharged version of the 'banana' engine was fitted with electronic fuel injection sourced from Lucas Industries, while the non-turbocharged version had a mechanical system. The Ford Duratorq electronically controlled direct injection diesel engine appearing in 2002 was fitted with a non-optional turbocharger, this was available with an optional intercooler, increasing the peak power output from 75PS to 90PS.
All engines were catalysed and were fitted with a drive-by-wire throttle setup that was criticised as dangerous, and adjustable air suspension was available as an optional extra on long-wheelbase diesel models.
A factory LPG conversion was also available using a converted Ford eight-valve petrol engine with a peak power output of 115PS. This conversion was popular with police due to the high power output without the running costs of the V8. The conversion did, however, significantly change the 'class-leading' warranty terms, the general warranty being reduced from 150,000 miles to 60,000 miles.
Ambulance
The Rover V8 remained available in detuned 3.5L form producing 135hp and was a common sight on the road as an ambulance with coachwork by the 'Universal Vehicle Group', this was due to be upgraded to a 3.7L unit; however, issues with the brakes meant that never materialised.
These ambulances were fitted with a limited-slip differential to improve handling, but were notorious for poor fuel economy, which was described as 'shocking' by experts, who said the engine was 'drinking fuel like a fish', with imperial miles per gallon readings rarely reaching double figures while in town.
Due to this issue, ambulance trusts started searching for more economical vehicles and began changing to Mercedes-Benz Sprinters with powerful diesel engines around 2003, further reducing profitability of the Convoy for LDV, as diesel engines with enough power for rapid response applications were never available on the Convoy and therefore the trusts had to migrate away from the platform. In addition, a hydraulic tail lift was standard on the Sprinter ambulances, but absent from the Convoy's coachwork, meaning that patients had to be manually lifted into the LDV by paramedics.
All Convoy ambulances had air suspension, external floodlights, and a four-speed automatic transmission. The bonnet on the ambulances featured two scoops to prevent the V8 from overheating in traffic when on call.

Support

The van was praised for its 'class-leading' after-sales service and roadside assistance known as 'VANaid' operating from a large number of dealers, while sharing parts from the cars mentioned above meant that parts were easy to obtain.
Two years of VANaid and a four-year, 150,000-mile general warranty were standard on most models. All Convoys came with a two-year cosmetic warranty, and a six-year, anti-rust warranty as standard.

Retirement

By the mid-2000s, however, it was clear that the platform had run its course, and was now terminally dated in comparison to the competition.
Despite upgrades to the drivetrain, the van was described as 'hopelessly out of date', 'rubbish', 'old-fashioned', 'ugly', a 'box on wheels', 'geriatric', a 'throwback to a bygone era', and a 'remnant from the 1970s', and that the vehicles 'drove like demented ducks'. Sharing powertrain components such as engines with Peugeots and the Ford Transit was also not ideal for LDV, for which the purchasing of expensive running gear directly from arch rivals hugely dented the profitability of this model.
The last Convoy was built in 2006, succeeded by the Maxus.

Awards