Rosin


Rosin, also called colophony or Greek pitch, is a solid form of resin obtained from pines and some other plants, mostly conifers, produced by heating fresh liquid resin to vaporize the volatile liquid terpene components. It is semi-transparent and varies in color from yellow to black. At room temperature rosin is brittle, but it melts at stove-top temperature. It chiefly consists of various resin acids, especially abietic acid. The term "colophony" comes from colophonia resina, Latin for "resin from Colophon", an ancient Ionic city.

Uses

Rosin is an ingredient in printing inks, photocopying and laser printing paper, varnishes, adhesives, soap, paper sizing, soda, soldering fluxes, and sealing wax.
Rosin can be used as a glazing agent in medicines and chewing gum. It is denoted by E number E915. A related glycerol ester can be used as an emulsifier in soft drinks. In pharmaceuticals, rosin forms an ingredient in several plasters and ointments.
In industry, rosin is a flux used in soldering. The lead-tin solder commonly used in electronics has 1 to 2% rosin by weight as a flux core, helping the molten metal flow and making a better connection by reducing the refractory solid oxide layer formed at the surface back to metal. It is frequently seen as a burnt or clear residue around new soldering.
A mixture of pitch and rosin is used to make a surface against which glass is polished when making optical components such as lenses.
Rosin is added in small quantities to traditional linseed oil/sand gap fillers, used in building work.
When mixed with waxes and oils, rosin is the main ingredient of mystic smoke, a gum which, when rubbed and suddenly stretched, appears to produce puffs of smoke from the fingertips.
Rosin is extensively used for its friction-increasing capacity in several fields:
plate covered with powder resin
Other uses that are not based on friction:
Rosin and its derivatives also exhibit wide-ranging pharmaceutical applications. Rosin derivatives show excellent film forming and coating properties. They are also used for tablet film and enteric coating purpose. Rosins have also been used to formulate microcapsules and nanoparticles.
Glycerol, sorbitol, and mannitol esters of rosin are used as chewing gum bases for medicinal applications. The degradation and biocompatibility of rosin and rosin-based biomaterials has been examined in vitro and ex vivo.

Production

Rosin is the resinous constituent of the oleo-resin exuded by various species of pine, known in commerce as crude turpentine. The separation of the oleo-resin into the essential oil and common rosin is accomplished by distillation in large copper stills. The essential oil is carried off at a temperature of between ° and, leaving fluid rosin, which is run off through a tap at the bottom of the still, and purified by passing through straining wadding. Rosin varies in color, according to the age of the tree from which the turpentine is drawn and the degree of heat applied in distillation, from an opaque, almost pitch-black substance through grades of brown and yellow to an almost perfectly transparent colorless glassy mass. The commercial grades are numerous, ranging by letters from A to N, superior to which are W and WW varieties, the latter having about three times the value of the common qualities.
Tall oil rosin is produced during the distillation of crude tall oil, a by-product of the kraft paper making process.
When pine trees are harvested "the resinous portions of fallen or felled trees like longleaf and slash pines, when allowed to remain upon the ground, resist decay indefinitely." This "stump waste", through the use of destructive distillation or solvent processes, can be used to make products including rosin. This type of rosin is typically called wood rosin.
Because the turpentine and pine oil from destructive distillation "become somewhat contaminated with other distillation products", solvent processes are commonly used. In this process, stumps and roots are chipped and soaked in the light end of the heavy naphtha fraction from a crude oil refinery. Multi-stage counter-current extraction is commonly used so fresh naphtha first contacts wood leached in intermediate stages and naphtha laden with rosin from intermediate stages contacts unleached wood before vacuum distillation to recover naphtha from the rosin, fatty acids, turpentine, and other constituents later separated through steam distillation. Leached wood is steamed for additional naphtha recovery prior to burning for energy recovery. After the solvent has been recovered, "the terpene oils are separated by fractional distillation and recovered mainly as refined turpentine, dipentene, and pine oil. The nonvolatitle residue from the extract is wood rosin of rather dark color. Upgrading of the rosin is carried out by clarification methods that generally may include bed-filtering or furfural-treatment of rosin-solvent solution."
On a large scale, rosin is treated by destructive distillation for the production of rosin spirit, pinoline and rosin oil. The last enters into the composition of some of the solid lubricating greases, and is also used as an adulterant of other oils.

Properties

Rosin is brittle and friable, with a faint piny odor. It is typically a glassy solid, though some rosins will form crystals, especially when brought into solution. The practical melting point varies with different specimens, some being semi-fluid at the temperature of boiling water, others melting at 100 °C to 120 °C. It is very flammable, burning with a smoky flame, so care should be taken when melting it. It is soluble in alcohol, ether, benzene and chloroform.
Rosin consists mainly of abietic acid, and combines with caustic alkalis to form salts that are known as rosin soaps. In addition to its extensive use in soap making, rosin is largely employed in making varnishes, sealing wax and various adhesives. It is also used for preparing shoemakers' wax, for pitching lager beer casks, and numerous other purposes such as providing backing surfaces to tin ware, copper ware, or even silver and gold vessels when embossing or engraving them. Afterwards, the object can be reheated in an oven, and the rosin poured out for reuse. Any remaining rosin film can easily be rinsed away with alcohol or other solvents.
Rosin is also sometimes used as internal reinforcement for very thin skinned metal objects - things like silver, copper or tin plate candlesticks, or sculptures, where it is simply melted, poured into a hollow thin-skinned object, and left to harden.
Prolonged exposure to rosin fumes released during soldering can cause occupational asthma in sensitive individuals, although it is not known which component of the fumes causes the problem.
The type of rosin used with bowed string instruments is determined by the diameter of the strings. Generally this means that the larger the instrument is, the softer the rosin should be. For instance, double bass rosin is generally soft enough to be with slow movements. A cake of bass rosin left in a single position for several months will show evidence of flow, especially in warmer weather.
Prolonged exposure to rosin, by handling rosin-coated products, for example, laser printer or photocopying paper, can give rise to a form of industrial contact dermatitis.