British Rail Class 390


The British Rail Class 390 Pendolino is a type of electric high-speed passenger train operated by Avanti West Coast in the United Kingdom, leased from Angel Trains. They are electric multiple units using Fiat Ferroviaria's tilting train Pendolino technology and built by Alstom. Fifty-three units were originally built between 2001 and 2004 for operation on the West Coast Main Line. The 8-car units were all later lengthened to 9 cars, then an additional four trains and also a further 62 cars were built between 2009 and 2012. The trains of the original batch were the last to be assembled at Alstom's Washwood Heath plant, before its closure in 2005. The remaining trains in the fleet were built in Italy.
The Class 390 Pendolino is one of the fastest domestic electric multiple units operating in Britain, with a design speed of ; however, limitations to track signalling systems restrict the trains to a maximum speed of in service. In September 2006, the Pendolino set a new speed record, completing the length of the West Coast Main Line from Glasgow Central to London Euston in 3 hours, 55 minutes, beating the 4-hour-14-minute record for the southbound run previously set in 1981 by its ancestor, British Rail's Advanced Passenger Train. The APT retains the ultimate speed record for this route, having completed the northbound journey between London Euston and Glasgow Central in 3 hours 52 minutes in 1984, which included a five-minute delay due to a signal fault. The fleet is maintained at Longsight TMD near station.

Background

During 1997, private operator Virgin Rail Group started operating the InterCity West Coast franchise, taking over from state-owned operator British Rail. Virgin had been awarded the franchise having made a commitment to replace the locomotives and rolling stock in use on the route, namely the British Rail Class 86, 87 and 90 electric locomotives and Mark 2 and Mark 3 coaching stock, with brand new tilting trains. Following negotiations with several manufacturers, Virgin placed an order with Alstom/Fiat Ferroviaria to produce the envisioned tilting train, which was known by the name Pendolino and was later designated under TOPS as the Class 390.
The purpose of tilt on the Pendolino was to maintain passenger comfort levels when traversing curves at high speed by reducing the sideways forces on the train's occupants, minimising their tendency to slide across the carriage. The train was designed to be visually impressive: the concept design for the Pendolino was originally produced by industrial design firm Priestman Goode in cooperation with JHL and Start Design and many aspects of the finished product, such as the shaping of its aerodynamic nose and much of the train's interior areas, can be attributed to them.
The concept of deploying tilting trains on the West Coast Main Line was not an original one. During the 1980s and 1990s, British Rail had developed several plans to introduce new trains and pursued the development of the revolutionary, but ultimately unsuccessful, Class 370 Advanced Passenger Train for a protracted period. Some years after the cancellation of the APT, British Rail had intended to replace the existing fleet of trains on the West Coast Main Line as part of the InterCity 250 project, but this was cancelled by the government shortly before the Privatisation of British Rail during the late 1990s.
The original Pendolino order was for 54 nine-carriage sets, costing £500 million. As originally planned, a pre-series test train was scheduled to be completed and to be in active testing by July 2000, while the first Pendolino was to enter revenue service during March 2001. It was expected that the whole fleet would be delivered by May 2002.
The Pendolinos were intended to run at service speeds of up to. Railtrack, therefore, embarked on a modernisation of the West Coast Main Line to allow for the faster line speeds. However, the programme ran into serious difficulties. By its end, it was almost four times over-budget, had been delayed by a number of years, and had not improved the infrastructure as much as had been planned. Consequently, and in a manner reminiscent of the introduction of the InterCity 225, the lack of signalling upgrades resulted in the maximum line speed being set at. Although the Pendolino's in-service top speed is well below British Rail's hopes for the APT, which was to reach up to, it does match the maximum speed of for the APT in passenger service.
Fiat Ferroviaria introduced its first tilting trains during the 1970s. They were first operated on the Italian railways in 1976. Fiat Ferroviaria supplied much of the content of the Class 390, including the unit's bodyshell and the bogies, while final assembly was carried out at Washwood Heath. The tilting technology was developed by SIG Switzerland. Each car uses a pair of electromechanical actuators to achieve the desired tilting angle. The train can tilt to a maximum of eight degrees, at which point one side of the train is higher above the track than the other. In contrast to other Fiat Ferroviaria tilting trains which use hydraulic tilting actuators, the electromechanical system offers lower maintenance cost and higher efficiency.

Design

Overview

The Pendolino is a high-speed electric multiple unit train, which incorporates Fiat Ferroviaria's tilting train Pendolino technology. According to Ian Scoley of the design firm Priestman Goode, the design of the Pendolino is "more reminiscent of an aircraft than a train". It has a maximum design speed of, which requires compatible infrastructure to do so. A nine-carriage Pendolino reportedly weighs around 471 tonnes, which is equivalent to a dozen fully laden lorries. The structure of the Pendolino is largely composed of extruded aluminium panels; allegedly, this material is responsible for the train's exterior surface being considerably smoother than its steel counterparts. The cross-section of the bodyshell is deliberately tapered; this shaping is a necessary requirement imposed by the train's ability to tilt around corners. To avoid the risk of striking passing trains or static structures whilst a carriage is being tilted, it necessitates that the body be narrower towards the top than it is at wheel height.
The nose of the Pendolino is manufactured out of composite materials and moulded in a similar fashion as has been used to produce the shells of racing cars. This construction methodology has been claimed to have been readily compatible with the aerodynamic contouring techniques practised while also retaining considerable structural strength. Allegedly, at one stage of development, the nose was intended to taper as far forwards as, similar to the noses of Japanese bullet trains. However, as the design was refined, this was reduced to a tapering length of just due to design constraints, while a roof fairing extends the curvature rearwards by a further, located directly above and behind the driver's windscreen. To validate its performance, the forward section of the trains was subject to considerable aerodynamic testing to prove its suitability for high-speed operations.

Tilting

The Pendolino features an actively actuated tilt system. Each of the carriages can up to eight degrees from the horizontal; this is done for the purpose of better managing the forces imposed between high speed trains and the track while traversing corners. On top of this, the lines of the Network Rail network are often canted up to six degrees, akin to a shallow-banked cyclodrome; when combined with the Pendolino's tilt system, the train can reportedly comfortably take curves at a 20 per cent greater speed than it otherwise would be able to do so.
The active tilting mechanism is achieved using electrically operated tilt activators, which are situated under each carriage. Unlike some alternative systems, which are pre-programmed to tilt at sections of a pre-determined route, the Pendolino's tilt system actively detects the upcoming corners using sensors and tilts appropriately to correspond. As tilting may not be appropriate or possible at some locations along the route, such as when travelling close to bridges and tunnels, the tilt mechanism can be disabled by an onboard system, called the Tilt Authorisation and Speed Supervision. This system relies upon trackside beacons, which are typically spaced around five miles from one another, to transmit data to the train; this information, as well as temporarily locking-out the tilting mechanism from being used on relevant stretches of track, also relays the maximum permissible speeds for the adjacent corners.

Safety

The Pendolino incorporates several different onboard safety systems, including the Automatic Warning System and the Train Protection Warning System ; it was also planned to install compatible equipment for the European Train Control System. These systems automatically deliver situational warnings regarding the relevant signals and speed limits to the driver and, if not reacted to appropriately, are able to bring the train to a complete halt. Unlike most trains, it also features a Tilt Authorisation and Speed Supervision system, which is used to control the onboard tilting mechanism. In the event of an accident, each Pendolino also incorporates a black box data recorder; another structural measure, designed to help dissipate the forces involved in an incident involving a severe collision, are the crush zones, which can reportedly absorb three times the forces of existing High Speed Trains.
The Pendolino features relatively shallow windows in comparison to trains such as the Voyager; visually, the windows are linked by a black livery line to form a continuous band running along the length of the train. A combination of structural constraints and internal configuration selections had determined the narrowness of the windows; the adoption of larger windows would have intrinsically weakened the bodyshell of each carriage. Reportedly, consideration was given to the adoption of asymmetric window layout during the design process, but this was ultimately discarded in favour of the arrangement used in service instead.
Due to these design choices, the Pendolino has a very high level of structural integrity. In the Grayrigg derailment incident, where the unit involved was travelling at a speed of and derailed at a set of points sending the carriages off the track and down a bank, only a single person died. Furthermore, the majority of passengers were not even seriously injured due to the carriages' structural properties.

Traction systems

The Pendolino's propulsion system incorporates Alstom's Onix traction drive system, which controls 12 separate traction motors, each capable of providing up to. Combined, they are capable of producing a rate of acceleration of up to 0.43 ms−2, which enables the train to accelerate from stationary to in just over 60 seconds. Power for each Pendolino is supplied in the form of 25,000 volts AC, and is delivered via the overhead catenary infrastructure installed across its route. A particularly unusual measure, which was adopted to account for the train's tilting ability, is incorporated into the pantograph, the roof-mounted mechanism which connects the train to the overhead wires; it also features an active tilting system, which moves the pantograph to a precise angle in opposition to the direction of the carriages' tilt, allowing contact with the overhead catenary to be smoothly maintained.

Passenger amenities

The Pendolino features a number of amenities and innovations, such as a walk-in shop in place of the traditional buffet/restaurant car and the extensive presence of passenger visual information systems, which are installed on both the inside of the car ends and on the outside of the doors themselves. In response to criticisms of the pressure-operated automatic gangway doors fitted to the Mark 3 and Mark 4 carriages, the gangway doors of the Pendolino have press buttons instead. To assist the boarding process, the doors incorporate automatically extending steps, which deploy when the doors open; this feature is claimed to have been first used on the APT-P.
Originally, every seat had an integrated on-board entertainment system, which featured radio stations, including Virgin Radio, several BBC stations, and a number of pre-recorded music channels. Up-to-date information on the available channels was provided via listing booklets, which were available on board. Headphones were necessary to listen, which could be purchased at the shop. During March 2010, this system was replaced by onboard WiFi provided by mobile operator T-Mobile. First class passengers were provided with a 240 volt mains power socket at each seat.
The Pendolino uses an electronic seat reservations system. Each seat has a small dot-matrix LCD installed near the top. If the seat has been reserved, the display shows the station the seat is booked from until that station has been passed: after that point, it displays "Available unless occupied". The display can also show the name of the passenger if this has been entered at the time of booking. This information is provided by the onboard Train Management System, which downloads current data via mobile operator Vodafone’s wireless network from the national Customer Reservation System shared by all train operators. The TMS is also used to provide route information to the passenger visual information systems. If a train is rescheduled, the system can rapidly be updated and the displayed information changed to reflect the new schedule.

Consist

The original 53-set Pendolino fleet was delivered in nine-car formation, with vehicles built at the former Metro-Cammell Washwood Heath plant, in Birmingham. 31 sets were later extended to 11-car formation, with the addition of two new carriages, built by Alstom at Savigliano, in Italy. Four additional Savigliano-built 11-car units were delivered at the same time, to support service enhancements. The unit formation, as of January 2015, is described in the table below, with vehicles listed in the order they are formed in the unit:

Operations

The service introduction of the Pendolino was repeatedly delayed, a fact which has been attributed to the poor project management and the collapse of infrastructure owner Railtrack. The fleet was introduced into passenger services from to on 23 July 2002 to coincide with the opening of the 2002 Commonwealth Games in Manchester. During the Games, they operated a daily return service between the two cities, however, it was not until 27 January 2003 that the first Pendolino carried passengers between and Manchester Piccadilly.
For some time, a return trip was worked by a Pendolino on Thursdays only, but over the following months, the type took over the Manchester services, and was soon introduced on routes from London to,, and. By late 2003, the last of the elderly Class 86 locomotives had been withdrawn from the route.
During 2004, the fleet's sphere of operation was expanded further. Pendolinos started to operate services to, and by the end of summer, in theory, all services north of Preston were worked by Class 390 units. This allowed the final Class 90 locomotives to be withdrawn, and inroads were made into the main Class 87 fleet. It was expected that all locomotive-hauled trains would have been replaced by the end of 2004, but the Pendolinos suffered from several technical problems, which granted the Class 87s a temporary reprieve. By January 2005, only eight locomotives remained, for use on peak London Euston to Birmingham New Street services.
Another development during 2004 was the clearing of the units for the North Wales Coast Line from to. This line is not electrified, so Virgin's Class 57/3 Thunderbird diesel locomotives were used to haul the Pendolinos. After Virgin Trains lost the CrossCountry franchise, the company decided to allocate its remaining Class 221 Super Voyagers to the coastal line, ending the practice of hauling Pendolinos from Crewe and thus making several Class 57 locomotives redundant. These locomotives have special Dellner coupling adaptors and electrical systems to make them compatible with Pendolino trains, allowing failed units to be rescued quicker. The Class 57s are also used when engineering works force Pendolino services to run over non-electrified diversionary routes.
The entire Pendolino fleet is allocated to Alstom's Manchester Traincare Centre at Longsight, where heavy maintenance is carried out. Longsight has a hoist on which an entire Pendolino set can be lifted. Lighter maintenance, cleaning and overnight stabling are carried out at Alstom's other centres: Wembley, Oxley, Edge Hill and Polmadie.
On 5 April 2012, the first 11-car Pendolino entered service on the London-Birmingham-Wolverhampton and London-Manchester routes.

Fleet liveries and names

All sets were delivered in Virgin Trains livery of silver bodysides with black areas around the windows, red roofs and red cab-sides with the red areas on the cabs were separated from the silver with a curved white band. Doors were originally painted with grey and white stripes. These were re-vinyled in plain grey in 2015. All 53 of the original sets were given cast nameplates in a standard style bearing the word Pendolino on the top of each name although several sets were subsequently renamed with similar replacement cast nameplates being fitted. New cast names were applied to the additional four sets after they had initially entered service without names.
From September 2017 onwards, the fleet was repainted by Alstom in Widnes into a new livery known as "flowing silk", featuring plain white bodysides, black roofs and a vinyl applied red swoosh around the driving cab intended to visually represent a moving piece of silk. The livery was designed to use neutral colours at the behest of the Department for Transport to allow for an easier rebranding. The first set to wear this livery was 390 010. All of the nine-car sets were repainted with 390 050 being the last to be treated in August 2018, with repaints then commencing on the eleven-car sets. The final set to receive the full flowing silk livery was 390 141 in August 2019. Subsequent repaints omitted all Virgin branding in preparation for the end of the franchise in December 2019. Cast nameplates have been removed from each set upon repaint, however most of the Virgin-prefixed names have not been re-applied but generally those named after places, people and events have had the name re-applied in the form of a vinyl sticker.

List

NumberNameNotes
390 001Bee TogetherFormerly Virgin Pioneer. Named on 20 July 2018 to mark launch of exhibition of over 100 sculptures of Manchester's worker bee emblem.
390 002Stephen SuttonFormerly Red Revolution, then renamed Virgin Angel
390 003
Formerly Virgin Hero. Between 2014 and 2019 carried Royal British Legion World War I commemorative branding.
390 004
Alstom PendolinoFormerly Virgin Scot. Between September 2010 and December 2018 wore a unique co-branded livery in partnership with Alstom and Virgin Trains.
390 005City of Wolverhampton
390 006Rethink Mental IllnessFormerly Virgin Sun, then Tate Liverpool. New name carried as a sticker.
390 007
Formerly Virgin Lady, then '. Carried temporarily applied vinyls on each vehicle to promote the film for several months commencing June 2016.
First 11-car Pendolino to have the updated 'Flowing Silk' livery.
390 008Charles Rennie MackintoshFormerly Virgin King. Named at on 19 March 2018 as part of the 150th anniversary celebrations of famed architect and artist
390 009Treaty of UnionFormerly Virgin Queen
390 010Cumbrian SpiritFormerly Commonwealth Games 2002, then renamed Chris Green, then renamed A Decade of Progress at Wolverhampton in May 2007 after a book written by John Balmforth.
First 9-car Pendolino to have the updated 'Flowing Silk' livery. Cast The Cumbrian Spirit nameplates removed and name now carried by a sticker in the same style.
390 011City of Lichfield
390 012
Formerly Virgin Star. Wore temporarily applied Christmas-themed vinyls on each driving car during December 2014 and branded 'Traindeer'
390 013Blackpool BelleFormerly Virgin Spirit. Wore temporarily applied Christmas-themed vinyls on each driving car during December 2015 and branded 'Penguilino'. Named ‘Blackpool Belle’ in 2018 to celebrate the launch of Pendolino services to Blackpool.
390 014
City of Manchester
390 015
Crewe - All ChangeFormerly Virgin Crusader
390 016Formerly Virgin Champion
390 017
Blue PeterFormerly Virgin Prince. Current name unveiled in October 2018 to mark the 60th anniversary of the BBC children's TV programme of the same name.
390 018
Formerly Virgin Princess
390 019
Unknown SoldierFormerly Virgin Warrior. Current name unveiled on 11 November 2018 to mark the 100th anniversary of the end of World War I.
390 020Formerly Virgin Cavalier
390 021
Formerly Virgin Dream
390 022
Penny the PendolinoFormerly Virgin Hope
390 023
Formerly Virgin Glory
390 024
Formerly Virgin Venturer
390 025
Virgin Stagecoach
390 026
Formerly Virgin Enterprise
390 027
Formerly Virgin Buccaneer
390 028
City of Preston
390 029
City of Stoke-on-TrentWore temporarily applied vinyls on all nine coaches advertising Superman Returns during 2006 and temporarily applied vinyls on all nine coaches advertising ' during 2007.
390 030
City of Edinburgh
390 031
City of Liverpool
390 032
City of Birmingham
390 033City of GlasgowCrashed at Grayrigg on 23 February 2007. Formally written off on 30 November 2007 with the undamaged cars sent to Virgin Trains Training Centre in Crewe, Cheshire.
390 034
City of Carlisle
390 035
City of LancasterName missing on one side since repaint June 2019, name only carried on eastern side.
390 036
City of Coventry
390 037
Formerly Virgin Difference
390 038
City of London
390 039Lady GodivaFormerly Virgin Quest. Renamed Lady Godiva on 4 April 2019. It also has the new Coventry flag on it.
390 040Formerly Virgin Pathfinder, then Virgin Radio Star. Wore branding on both driving cars advertising Virgin Radio from April 2016 until November 2017.
390 041
Formerly City of Chester
390 042Formerly City of Bangor/Dinas Bangor. Wore a different nameplate on each side, one in English and the other in Welsh.
390 043Formerly Virgin Explorer
390 044Formerly Virgin Lionheart
390 045Formerly Virgin Valiant, then 101 Squadron, then Virgin Pride. Carried rainbow branding on coaches A and K with #ridewithpride slogan.
390 046Formerly Virgin Soldiers after the novel The Virgin Soldiers by Leslie Thomas.
390 047Formerly Virgin Atlantic, then Heaven's Angels, then CLIC Sargent. From 2006 this set was named after the official nominated charity of Virgin Trains which was intended to change on rotation, Heaven's Angels name applied after record attempt to cover Glasgow–London in the shortest ever time on 22 September 2006.
390 048
Flying ScousemanFormerly Virgin Harrier. Renamed as part of the Liverpool Echo train naming competition in June 2017.
390 049Formerly Virgin Express
390 050Formerly Virgin Invader
390 051
Formerly Virgin Ambassador. Carried Union Flag branding and 'Business is Great' slogans on coaches A and K
390 052
Formerly Virgin Knight
390 053
Formerly Mission Accomplished
390 054
Formerly Matthew Flinders. Named at station by the Duke of Cambridge on 18 July 2014
390 055
Formerly . Named at station on 31 March 2014 to promote the film of the same name
390 056
Pride and ProsperityFormerly Stockport 170. Delivered to Manchester Longsight on 13 February 2012. First 11-car into service on 5 April 2012. Named on 9 December 2019 to celebrate the launch of Avanti West Coast operations on the West Coast Partnership franchise.
390 057
Chad VarahCarried the slogan '11 Car Pendolinos – Successful Project Completion' on the front of coaches A and K during Autumn 2012

Problems and incidents

In October 2004, a train overshot the platform at station and collided with the buffer stops, and a similar incident occurred a few weeks later at the same station. The Rail Safety and Standards Board's inquiry into the incident identified a software glitch in the wheel-slip protection system whereby the train's friction brakes were inhibited at low speeds after prolonged coasting. The units were once again limited to for a short period until modifications to the software were made.
As a result of the smaller cabin dimensions necessitated by the tilting geometry, the higher floor needed to package the tilting mechanisms themselves, and the need to provide disabled toilets, the units have a lower seating capacity than the nine-car Mark 2 and Mark 3 rakes that they replaced. The result has been severe overcrowding on some services, something that Virgin has somewhat mitigated through the increased frequency of service, and with the increase to 11-car formations.
The smaller size of the Pendolino windows has attracted comment and, in fact, the window size is unprecedented for British railway rolling stock. The wider window pillars mean that in some standard class carriages, 22.5% of the seats are parallel with either no window or only a limited portion of one, however the roll-over strength of the bodyshell was commented on regarding the crashworthiness performance of the train in the RAIB Accident Report into the derailment at Grayrigg.

Grayrigg derailment

On 23 February 2007, a faulty set of points caused a Virgin Trains Pendolino to derail near Grayrigg in Cumbria. The train, unit 390 033, named "City of Glasgow", formed the 17:15 departure from bound for. 115 people were on board, one of whom died from trauma suffered in the crash. The train's excellent crashworthiness was credited with preventing more fatalities.
The train was formally written off on 30 November 2007, owing to the prohibitive cost of repair against the price of a new set; a driving car and carriage from the train have subsequently been put into use for training purposes at the Virgin Trains Talent Academy in Crewe. Virgin Trains then leased a Class 90, Mk3 coaches and a DVT, all painted in Virgin's new livery, and nicknamed the "Pretendolino" by Alstom maintenance staff, as a temporary replacement for the train written off. Occasionally, the name even appeared in official communications. Subsequently, the set was handed back to the leasing company.

Fleet developments

Following a large increase in passenger numbers following the WCML modernisation, the Department for Transport announced a capacity increase by procuring additional sets. Four new sets have been built with 11 cars, and 31 existing sets lengthened to 11 cars.
This required major changes to stations and depots to accommodate the 11-car units. Virgin Rail Projects was set up to introduce these new trains with the new franchise winner as well as Alstom, Network Rail and the current franchise holder, Virgin Trains West Coast, to ensure the new sets were able to run from 1 April 2012.
Because Washwood Heath works had closed, the additional vehicles were manufactured in Alstom's Savigliano factory in Italy.
390104 Alstom Pendolino at Preston station in February 2017
The first new sets were built with 11 cars and delivered via the Channel Tunnel to Edge Hill. The first was accepted on 12 July 2011.
In March 2012, 390 055 operated a test run on the East Coast Main Line from Edinburgh to London King's Cross.
With the franchise process in place, and Virgin Trains' franchise extended until December 2012, the first 11-car set entered service on 5 April 2012. The remaining new sets were brought into service, and 31 sets increased to 11 carriages, over the next eight months.
As part of the subsequent extension of the franchise until April 2017, Virgin Trains made further enhancements to the Pendolinos. The 21 nine-carriage sets each had one first class carriage converted to standard class. This work was completed by September 2015.
In December 2019, all 56 trains transferred to Avanti West Coast, operators of the new West Coast Partnership, and will receive an interior refurbishment including new seating.

Fleet details

Liveries

Alliance Rail Holdings

In its successful submission to operate services from London Euston to, Alliance Rail Holdings proposed purchasing four Class 390s for entry into service in 2018. However, as the 390s no longer met crashworthiness standards for new trains, a derogation would have been required. With Alliance Rail not able to obtain this, in June 2017 it dropped its plans to purchase 390s.

Models

manufacture a model of the Class 390 in the original Virgin Trains livery and the new Avanti West Coast livery in 'OO' gauge. The "train pack" consists of a four-carriage train; extra carriages are available separately.
Rapido Trains has announced that it will be producing the Class 390 in 'N' gauge. Various "train packs" are to be produced consisting of five-carriage, nine-carriage and eleven-carriage trains; extra carriages will be available separately.
Dapol also manufactured a Class 390 in '00' Gauge.