Fuel economy in aircraft


in aircraft is a measure of how much fuel an aircraft, or a fleet of aircraft of mixed types, needs to operate in relation to a service provided and the distance between points of travel. It can be expressed in several ways, for example by the liters of fuel consumed per passenger per kilometer.

Flight efficiency theory

A powered aircraft counters its weight through aerodynamic lift and counters its aerodynamic drag with thrust. The aircraft's maximum range is determined by the level of efficiency with which thrust can be applied to overcome the aerodynamic drag.

Aerodynamics

A subfield of fluid dynamics, aerodynamics studies the physics of a body moving through the air. As lift and drag are functions of air speed, their relationships are major determinants of an aircraft's design efficiency.
Aircraft efficiency is augmented by maximizing lift-to-drag ratio, which is attained by minimizing parasitic drag and lift-generated induced drag, the two components of aerodynamic drag. As parasitic drag increases and induced drag decreases with speed, there is an optimum speed where the sum of both is minimal; this is the best glide ratio. For powered aircraft, the optimum glide ratio has to be balanced with thrust efficiency.
Parasitic drag is constituted by form drag and skin-friction drag, and grows with the square of the speed in the drag equation. The form drag is minimized by having the smallest frontal area and by streamlining the aircraft for a low drag coefficient, while skin friction is proportional to the body's surface area and can be reduced by maximizing laminar flow.
Induced drag can be reduced by decreasing the size of the airframe, fuel and payload weight, and by increasing the wing aspect ratio or by using wingtip devices at the cost of increased structure weight.

Design speed

By increasing efficiency, a lower cruise-speed augments the range and reduces the environmental impact of aviation; however, a higher cruise-speed allows more revenue passenger miles flown per day.
Jet engine efficiency increases with velocity because the speed difference between the flight and the exhaust is lower. However, above the drag divergence Mach number, the aerodynamic drag on the airframe overwhelms this effect because supersonic shockwaves begin to form, greatly increasing drag and needing supercritical airfoil designs for transonic flight.
For supersonic flight, drag increases at Mach 1.0 but decreases again after the transition. With a specifically designed aircraft, such as the Aerion AS2, the Mach 1.1 range at 3,700 nmi is % of the maximum range of 5,300 nmi at Mach 0.95, but increases to 4,750 nmi at Mach 1.4 for % before falling again.

Wingtip devices

s increase the effective wing-aspect ratio, lowering lift-induced drag caused by wingtip vortices and improving the lift-to-drag ratio without increasing the wingspan. Airbus installed wingtip fences on its planes since the A310-300 in 1985, and Sharklet blended-winglets for the A320 were launched during the November 2009 Dubai air show. Their installation adds but offers a 3.5% fuel burn reduction on flights over.

Weight

As the weight indirectly generates lift-induced drag, its minimization leads to better aircraft efficiency. For a given payload, a lighter airframe generates a lower drag. Minimizing weight can be achieved through the airframe's configuration, materials science and construction methods. To obtain a longer range, a larger fuel fraction of the maximum takeoff weight is needed, adversely affecting efficiency.
The deadweight of the airframe and fuel is non-payload that must be lifted to altitude and kept aloft, contributing to fuel consumption. A reduction in airframe weight enables the use of smaller, lighter engines. The weight savings in both allow for a lighter fuel load for a given range and payload. A rule-of-thumb is that a reduction in fuel consumption of about 0.75% results from each 1% reduction in weight.
The payload fraction of modern twin-aisle aircraft is 18.4% to 20.8% of their maximum take-off weight, while single-aisle airliners are between 24.9% and 27.7%. An aircraft weight can be reduced with light-weight materials such as titanium, carbon fiber and other composite plastics if the expense can be recouped over the aircraft's lifetime. Fuel efficiency gains reduce the fuel carried, reducing the take-off weight for a positive feedback. For example, the Airbus A350 design includes a majority of light-weight composite materials. The Boeing 787 Dreamliner was the first airliner with a mostly composite airframe.

Flight distance

For long-haul flights, the airplane needs to carry additional fuel, leading to higher fuel consumption. Above a certain distance it becomes more fuel-efficient to make a halfway stop to refuel, despite the energy losses in descent and climb. For example, a Boeing 777-300 reaches that point at. It is more fuel-efficient to make a non-stop flight at less than this distance and to make a stop when covering a greater total distance.
-200 per distance
Very long non-stop passenger flights suffer from the weight penalty of the extra fuel required, which means limiting the number of available seats to compensate. For such flights, the critical fiscal factor is the quantity of fuel burnt per seat-nautical mile. For these reasons, the world's longest commercial flights were cancelled. An example is Singapore Airlines' former New York to Singapore flight, which could carry only 100 passengers on the flight. According to an industry analyst, "It pretty much a fuel tanker in the air." Singapore Airlines Flights 21 and 22 were re-launched in 2018 with more seats in an A350-900ULR.
In the late 2000s/early 2010s, rising fuel prices coupled with the Great Recession caused the cancellation of many ultra-long haul, non-stop flights. This included the services provided by Singapore Airlines from Singapore to both Newark and Los Angeles that was ended in late 2013. But as fuel prices have since decreased and more fuel-efficient aircraft have come into service, many ultra-long-haul routes have been reinstated or newly scheduled.

Propulsive efficiency

The efficiency can be defined as the amount of energy imparted to the plane per unit of energy in the fuel. The rate at which energy is imparted equals thrust multiplied by airspeed.
To get thrust, an aircraft engine is either a shaft engine – piston engine or turboprop, with its efficiency inversely proportional to its brake-specific fuel consumption – coupled with a propeller having its own propulsive efficiency; or a jet engine with its efficiency given by its airspeed divided by the thrust-specific fuel consumption and the specific energy of the fuel.
Turboprops have an optimum speed below. This is less than jets used by major airlines today, however propeller planes are much more efficient. The Bombardier Dash 8 Q400 turboprop is used for this reason as a regional airliner.
Jet fuel cost and emissions reduction have renewed interest in the propfan concept for jetliners with an emphasis on engine/airframe efficiency that might come into service beyond the Boeing 787 and Airbus A350XWB. For instance, Airbus has patented aircraft designs with twin rear-mounted counter-rotating propfans. Propfans are a more fuel-efficient technology than jet engines or turboprops. NASA has conducted an Advanced Turboprop Project, where they researched a variable-pitch propfan that produced less noise and achieved high speeds.

Operations

Speed

At constant propulsive efficiency, the maximum range speed is when the ratio between velocity and drag is minimal, while maximum endurance is attained at the best lift-to-drag ratio.

Altitude

Air density decreases with altitude, thus lowering drag, assuming the aircraft maintains a constant equivalent airspeed. This means an aircraft may be more efficient at higher altitude. With increasing altitude, air pressure and temperature both decrease, causing the maximum power or thrust of aircraft engines to reduce. In a piston engine, this trend towards a decline in maximum power can be mitigated by the installation of a turbocharger. Decreasing air temperature with altitude increases thermal efficiency.

Airlines

From 2010 to 2012, the most fuel-efficient US domestic airline was Alaska Airlines, due partly to its regional affiliate Horizon Air flying turboprops.
In 2014, MSCI ranked Ryanair as the lowest-emissions-intensity airline in its ACWI index with 75 g -e/revenue passenger kilometre – below Easyjet at 82 g, the average at 123 g and Lufthansa at 132 g – by using high-density 189-seat Boeing 737-800s. In 2015 Ryanair emitted 8.64 Bn t of for 545,034 sectors flown: t per average sector representing kg per 90.6 million passengers.
In 2016, over the transpacific routes, the average fuel consumption was 31 pax-km per L. The most fuel-efficient were Hainan Airlines and ANA with 36 pax-km/L while Qantas was the least efficient at 22 pax-km/L.
Key drivers for efficiency were the air freight share for 48%, seating density for 24%, aircraft fuel burn for 16% and passenger load factor for 12%.
That same year, Cathay Pacific and Cathay Dragon consumed 4,571,000 tonnes of fuel to transport 123,478 million revenue passenger kilometers, or 37 g/RPK, 25% better than in 1998:.
Again in 2016, the Aeroflot Group fuel consumption is 22.9g/ASK, or per seat, per passenger at its 81.5% load factor.
Fuel economy in air transport comes from the fuel efficiency of the aircraft + engine model, combined with airline efficiency: seating configuration, passenger load factor and air cargo. Over the transatlantic route, the most-active intercontinental market, the average fuel consumption in 2017 was 34 pax-km per L. The most fuel-efficient airline was Norwegian Air Shuttle with 44 pax-km/L, thanks to its fuel-efficient Boeing 787-8, a high 85% passenger load factor and a high density of 1.36 seat/m2 due to a low 9% premium seating. On the other side, the least efficient was British Airways at 27 pax-km/L, using fuel-inefficient Boeing 747-400s with a low density of 0.75 seat/m2 due to a high 25% premium seating, in spite of a high 82% load factor.
In 2018, CO₂ emissions totalled 918 Mt with passenger transport accounting for 81% or Mt, for 8.2 trillion revenue passenger kilometres: an average fuel economy of g/RPK CO₂ - g/km of fuel
In 2019, Wizz Air stated a 57 g/RPK CO₂ emissions, 40% lower than IAG or Lufthansa, due to their business classes, lower-density seating, and flight connections.

Procedures

Airbus presented the following measures to save fuel, in its example of an A330 flying on a route like Bangkok–Tokyo: direct routing saves fuel by flying less; more fuel is consumed if flying below optimum altitude without vertical flight profile optimization; cruising 0.01 mach above optimum consumes more fuel; more fuel on board consumes more fuel while of unused potable water consumes more fuel.
Operational procedures can save fuel for every 10-minute reduction in use of the Auxiliary power unit, with a reduced flap approach and with reduced thrust reversal on landing. Maintenance can also save fuel: more fuel is consumed without an engine wash schedule; with a slat rigging gap, with a spoiler rigging gap, and with a damaged door seal.

History

Past

Modern jet aircraft have twice the fuel efficiency of the earliest jet airliners. Late 1950s piston airliners like the Lockheed L-1049 Super Constellation and DC-7 were 1% to 28% more energy-intensive than 1990s jet airliners which cruise 40 to 80% faster. The early jet airliners were designed at a time when air crew labor costs were higher relative to fuel costs. Despite the high fuel consumption, because fuel was inexpensive in that era the higher speed resulted in favorable economical returns since crew costs and amortization of capital investment in the aircraft could be spread over more seat-miles flown per day.
Productivity including speed went from around 150 ASK/MJ*km/h for the 1930s DC-3 to 550 for the L-1049 in the 1950s, and from 200 for the DH-106 Comet 3 to 900 for the 1990s B737-800.
Introduced in 1961, the Tupolev Tu-114 with up to 200 persons and a cruise burned 6.5 kg/km, at 11 L/km and per seat.
Today's turboprop airliners have better fuel-efficiency than current jet airliners, in part because of their propellers and turbines that are more efficient than those of the 1950s-era piston-powered airliners.
-300 is the most fuel-efficient, compared with the A319neo and Boeing 737 MAX 7
Jet aircraft efficiency is improving: between 1960 and 2000 there was a 55% overall fuel-efficiency gain. Most of the improvements in efficiency were gained in the first decade when jet craft first came into widespread commercial use. Between 1971 and 1998 the fleet-average annual improvement per available seat-kilometre was estimated at 2.4%. Nonetheless, from the 1960s to the present, total fleet emissions of the greenhouse gas have outpaced efficiency gains, due to growth in the air-travel market.
Concorde, a supersonic transport, managed about 17 passenger-miles to the Imperial gallon, which is 16.7 L/100 km per passenger; similar to a business jet, but much worse than a subsonic turbofan aircraft. Airbus states a fuel rate consumption of their A380 at less than 3 L/100 km per passenger ; however this is for an unspecified number and configuration of seats. The maximum configuration is 850 economy passengers, but with a typical 525-seat multi-class configuration the fuel consumption is "comparable to that of a B747-400ER and even about 15% worse than a B777-300ER on a passenger-mile basis."
Lufthansa, when it ordered both, stated the Airbus A350-900 and the Boeing 777X-9 will consume an average of per passenger.
The Airbus A321 featuring Sharklet wingtip devices consume per person with a 200-seat layout for WOW Air.

Example values

The aviation fuel density used is 6.7 lb/USgal or 0.8 kg/l.

Commuter flights

For flights of :
ModelFirst flightSeatsFuel burnFuel per seat
Antonov An-148 200489
Antonov An-158 201099
ATR 42-500199548
ATR 72-500199770
Beechcraft 1900D 198219
Bombardier CRJ100199150
Bombardier CRJ200199550
Bombardier CRJ700199970
Bombardier CRJ900200188
Bombardier Dash 8 Q400199878
Dornier 228198119
Dornier 328199132
Embraer Brasilia198330
Embraer ERJ-135ER 199837
Embraer ERJ-145ER 199550
Saab 340198332
Saab 2000199250
Xian MA700201978

Regional flights

For flights of
ModelFirst flightSeatsSectorFuel burnFuel efficiency per seat
Airbus A319neo2015144
Airbus A319neo2015124
Airbus A320neo2015154
Airbus A321neo2015192
Antonov An-148200489
Antonov An-158201099
Boeing 737-3001984126
Boeing 737-6001998110
Boeing 737-7001997126
Boeing 737 MAX 72017128
Boeing 737 MAX 72017144
Boeing 737-8001997162
Boeing 737 MAX 82017166
Boeing 737-900ER2006180
Boeing 737 MAX 92017180
Boeing 757-2001982200
Boeing 757-3001998243
Bombardier CRJ100199150
Bombardier CRJ200199550
Bombardier CRJ700199970
Bombardier CRJ900200188
Bombardier CRJ10002009100
Airbus A220 1002013115
Airbus A220 3002015140
Airbus A220-1002013125
Airbus A220-3002015160
Bombardier Dash 8 Q400199882
Dornier 328199131
Embraer E-Jet E2-175202088
Embraer E-Jet E2-1902018106
Embraer E-Jet E2-1952019132
Embraer E-Jet-170200280
Embraer E-Jet-175200588
Embraer E-Jet-1902004114
Embraer E-Jet-1952004122
Embraer ERJ-135ER199837
Embraer ERJ-145ER199650
Pilatus PC-1219919
Saab 340198331
Saab 2000199250
Sukhoi SSJ100200898
Xian MA700201978

Short-haul flights

For flights of :
ModelFirst flightSeatsFuel BurnFuel efficiency per seat
Airbus A3191995124
Airbus A319Neo2015136
Airbus A3201987150
Airbus A321-2001996180
Airbus A330-2001997293
Antonov An-148 200489
Antonov An-158 201099
Boeing 737-6001998110
Boeing 737-7001997126
Boeing 737-7001997128
Boeing 737 MAX-72017140
Boeing 737-8001997162
Boeing 737-8001997160
Boeing 737-800W1997162
Boeing 737 MAX-82017162
Boeing 737-900ER2006180
Boeing 737-900ERW2006180
Boeing 737 MAX-92017180
Boeing 757-2001982190
Boeing 757-2001982200
Boeing 757-3001998243
Airbus A220-1002013125
Airbus A220-3002015160
Airbus A220-3002015135
Quest Kodiak20049

Medium-haul flights

For flights of. The larger end of this range includes transatlantic flights.
ModelFirst flightSeatsSectorFuel burnFuel per seat
Airbus A3201987150
Airbus A321NeoLR2016154
Airbus A330-2001997241
Airbus A330-3001992262
Airbus A330neo-9002016310
Airbus A340-3001992262
Boeing 737 MAX-82017168
Boeing 737 MAX-92017144
Boeing 747-4001988416
Boeing 747-82011467
Boeing 757-200W1981158
Boeing 767-200ER1984181
Boeing 767-200ER1984193
Boeing 767-200ER1984224
Boeing 767-300ER1988218
Boeing 767-300ER1988218
Boeing 767-300ER1988269
Boeing 767-400ER1999245
Boeing 767-400ER1999304
Boeing 767-400ER1999304
Boeing 777-2001994305
Boeing 777-200ER1996301
Boeing 777-3001997368
Boeing 787-82009291
Boeing 787-82009238
Boeing 787-92013304
Irkut MC-212017163

Long-haul flights

For flights of. This includes transpacific flights.
ModelFirst flightSeatsSectorFuel burnFuel per seat
Airbus A330-2001997241
Airbus A330neo-8002017248
Airbus A330neo-9002017300
Airbus A340-3001992262
Airbus A350-9002013315
Airbus A350-9002013315
Airbus A3802005525
Airbus A3802005544
Boeing 747-4001988416
Boeing 747-82011467
Boeing 747-82011405
Boeing 777-200ER1996301
Boeing 777-200ER1996301
Boeing 777-200LR2005291
Boeing 777-300ER2003365
Boeing 777-300ER2003344
Boeing 777-9X2020395
Boeing 787-82011243
Boeing 787-92013294
Boeing 787-92013304
Boeing 787-92013291

For a comparison with ground transportation - much slower and with shorter range than air travel - a Volvo bus 9700 averages per seat for 63 seats. In highway travel an average auto has the potential for per seat and for a 5-seat 2014 Toyota Prius, . While this shows the capabilities of the vehicles, the load factors may differ between personal use and societal averages for long-distance auto use, and among those of particular airlines.

General aviation

For private aircraft in general aviation, the current FAI Aircraft Efficiency record is 37.22 km/kg fuel or L/100 km in a Monnett Sonerai single-seat racer for 500-1,000 kg MTOW airplanes, and 9.19 km/kg or L/100 km in a four-seat diesel-powered Cessna 182 for 1,000-1,750 kg MTOW airplanes.

Business aircraft

TypeAircraftUS galLlbkg
TurbopropsPilatus PC12--
TurbopropsCessna Grand Caravan EX--
TurbopropsKing Air 350--
Light JetsCessna Citation M2--
Light JetsEmbraer Phenom 100--
Light JetsCessna Citation CJ3+--
Light JetsEmbraer Phenom 300--
Light JetsLearjet 70/75--
Mid-Size JetsBombardier Challenger 300--
Mid-Size JetsGulfstream G200--
Mid-Size JetsHawker 900XP--
Mid-Size JetsCessna Citation X+--
Mid-Size JetsDassault Falcon 7X--
Long-Range JetsGulfstream G550--
Long-Range JetsBombardier Global 6000--
Long-Range JetsAirbus ACJ319--

Future

NASA and Boeing flight-tested a blended wing body X-48B demonstrator from August 2012 to April 2013. This design provides greater fuel efficiency, since the whole craft produces lift, not just the wings. The BWB concept offers advantages in structural, aerodynamic and operating efficiencies over today's more-conventional fuselage-and-wing designs. These features translate into greater range, fuel economy, reliability and life-cycle savings, as well as lower manufacturing costs. NASA has created a cruise efficient STOL concept.
Fraunhofer Institute for Manufacturing Engineering and Applied Materials Research have researched a sharkskin-imitating paint that would reduce drag through a riblet effect. Aviation is a major potential application for new technologies such as aluminium metal foam and nanotechnology.
The International Air Transport Association technology roadmap envisions improvements in aircraft configuration and aerodynamics. It projects the following reductions in fuel consumption:
Today's tube-and-wing configuration could remain in use until the 2030s due to drag reductions from active flutter suppression for slender flexible-wings and natural and hybrid laminar flow.
Large, ultra high bypass engines will need upswept gull wings or overwing nacelles as Pratt & Whitney continue to develop its geared turbofan to save a projected 10–15% of fuel costs by the mid-2020s.
NASA indicates this configuration could gain up to 45% with advanced aerodynamics, structures and geared turbofans, but longer term suggests savings of up to 50% by 2025 and 60% by 2030 with new ultra-efficient configurations and propulsion architectures: hybrid wing body, truss-braced wing, lifting body designs, embedded engines, and boundary-layer ingestion.
By 2030 hybrid-electric architectures may be ready for 100 seaters and distributed propulsion with tighter integration of airframe may enable further efficiency and emissions improvements.
Research projects such as Boeing's ecoDemonstrator program have sought to identify ways of improving the fuel economy of commercial aircraft operations. The U.S. government has encouraged such research through grant programs, including the FAA's Continuous Lower Energy, Emissions and Noise program, and NASA's Environmentally Responsible Aviation Project.
Multiple concepts are projected to reduce fuel consumption:
The growth of air travel outpaces its fuel-economy improvements and corresponding emissions, compromising climate sustainability. Although low-cost carriers' higher seat-density increases fuel economy and lowers greenhouse gas emissions per-passenger-kilometer, the lower airfares cause a rebound effect of more flights and larger overall emissions. The tourism industry could shift emphasis to emissions eco-efficiency in per unit of revenue or profit instead of fuel economy, favoring shorter trips and ground transportation over flying long journeys to reduce greenhouse gas emissions.